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Reducing Size

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Old Aug 31, 2021 | 09:20 PM
  #1  
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From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Reducing Size

Without using adapters of any sort, how might I reduce the 3/8 threaded end below to, say, a 1/4?

JamesC

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Old Aug 31, 2021 | 09:35 PM
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Car: 1989-92 FORMULA350 305 92 Hawkclone
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Re: Reducing Size

Chuck it in a lathe, turn it down then rethread it. Guess drilling the hole bigger is a no go?
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Old Sep 1, 2021 | 08:57 AM
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From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: Reducing Size

Originally Posted by TTOP350
Chuck it in a lathe, turn it down then rethread it. Guess drilling the hole bigger is a no go?
Well when it comes down to it, I'd rather ruin the junkyard stud than drill a hole that I can't return to original. Since I don't own a lathe, I hoped there was something I could attempt with hand tools.

JamesC
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Old Sep 1, 2021 | 11:37 AM
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Re: Reducing Size

Originally Posted by JamesC
Well when it comes down to it, I'd rather ruin the junkyard stud than drill a hole that I can't return to original. Since I don't own a lathe, I hoped there was something I could attempt with hand tools.

JamesC
TTOP is correct. Take it to a small machine shop and I am sure they could help you out. If its a hardened stud, they may make you buy a new cutter though. What is that a stud for?
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Old Sep 1, 2021 | 12:38 PM
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From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: Reducing Size

What is that a stud for?
Cruise control.

JamesC
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Old Sep 1, 2021 | 03:26 PM
  #6  
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Re: Reducing Size

Make your own lathe with a drill, vice and a file.
Put the drill in the vise.
Place the stud in the drill.
Spin it up and work it with the file until the appropriate outside diameter is reached (might take a while depending on drill speed and the file used).
Run your die down the finished stud.
Alternatively, grind it down with a bench grinder. Precision isn't paramount but you can get decent results with a steady hand.
I've done similar.
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Old Sep 1, 2021 | 07:12 PM
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From: Bismarck, ND
Car: 1982 Trans Am
Engine: 5.7 ls1
Transmission: 4l60e
Axle/Gears: 3.23
Re: Reducing Size

Or just drill the hole bigger on throttle linkage why reinvent the wheel.
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Old Sep 1, 2021 | 07:16 PM
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From: 53.0907° N, 113.4695° W
Re: Reducing Size

Originally Posted by 2knight
Or just drill the hole bigger on throttle linkage why reinvent the wheel.
Because...

Originally Posted by JamesC
Well when it comes down to it, I'd rather ruin the junkyard stud than drill a hole that I can't return to original.

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Old Sep 1, 2021 | 07:48 PM
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Engine: Erod
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Axle/Gears: BW, 3.27
Re: Reducing Size

Originally Posted by skinny z
Make your own lathe with a drill, vice and a file.
Put the drill in the vise.
Place the stud in the drill.
Spin it up and work it with the file until the appropriate outside diameter is reached (might take a while depending on drill speed and the file used).
Run your die down the finished stud.
Alternatively, grind it down with a bench grinder. Precision isn't paramount but you can get decent results with a steady hand.
I've done similar.
I did this a couple times, but i used my angle grinder w/ a 4" wheel to "turn down" the stud. The i just re-tapped the threads. Worked better than i thought as both threads are still holding fine.I wouldnt do it for a high torque application, but that stud goes to the carb linkage, so should be fine.
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Old Sep 2, 2021 | 08:54 PM
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From: Meriden, CT 06451
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Re: Reducing Size

Do you have a technical school in your area with a machine shop? Take it there.
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Old Sep 6, 2021 | 01:00 PM
  #11  
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From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: Reducing Size

Originally Posted by 84 1LE
I did this a couple times, but i used my angle grinder w/ a 4" wheel to "turn down" the stud. The i just re-tapped the threads. Worked better than i thought as both threads are still holding fine.I wouldnt do it for a high torque application, but that stud goes to the carb linkage, so should be fine.
Since the necessary tools for the above were handy, I went that route. As you mention, I think the threads will be fine for this application. A black lock washer and nut, make the stud look pretty much as if it came new that way. Thanks all for the recommendations/ideas.

JamesC


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Old Sep 6, 2021 | 01:05 PM
  #12  
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Axle/Gears: BW, 3.27
Re: Reducing Size

Low tech FTW.
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