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Plenum removal

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Old Jul 7, 2003 | 05:33 PM
  #1  
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Plenum removal

Would like to try this myself to replace the egr valve. Would anyone with some experience be able to give me and hand? Refreshments are on me! (Assuming you are of proper age.) I have a nice clean garage to work out of. Let me know if anyone can help.

Bill
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Old Jul 7, 2003 | 07:17 PM
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From: avondale, az
Car: 86 IROC-Z
Engine: 406
Transmission: 700R4
if u werent so *** damn far away id be there..
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Old Jul 7, 2003 | 07:34 PM
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Car: currently thirdgenless!!!
Is that so far to travel for your favorite brew???? What with the 101 and all.
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Old Jul 7, 2003 | 08:09 PM
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Car: currently thirdgenless!!!
Actually we will be neibors in a bout a month and a half. I am moving out to 119th Ave. and Van Buren last week of Aug.
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Old Jul 7, 2003 | 08:31 PM
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Car: 86 IROC-Z
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well ill stop by then
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Old Jul 7, 2003 | 08:32 PM
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Then meaning when I move or in the next few days?
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Old Jul 7, 2003 | 08:34 PM
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From: avondale, az
Car: 86 IROC-Z
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when u move in
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Old Jul 7, 2003 | 08:40 PM
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I will probably have it done by then even if I have to pay for it. I was hoping to sell the Trans Am for extra down payment money.
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Old Jul 7, 2003 | 10:57 PM
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Car: 1991 T/A - Sold (sniff) 1980 T/A Pa
I have no idea when you posted this or how I missed it, but, I've done my plenum plenty of times and it's real easy!

Don't pay someone to do this. PM with your location and we'll try and work out a time to get together.
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Old Jul 7, 2003 | 11:33 PM
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Thanks Chris. PM coming your way.
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Old Jul 8, 2003 | 08:46 PM
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From: Tucson - MdFormula350 = Post uberWhore
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I've had my plenum off in 10 minutes when using an air ratchet. Piece o cake.

But I couldn't get the EGR loose... so I just disabled it.
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Old Jul 8, 2003 | 09:38 PM
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Doesn't that throw a code?
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Old Jul 8, 2003 | 10:09 PM
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From: Tucson - MdFormula350 = Post uberWhore
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Not when you burn your own proms.
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Old Jul 8, 2003 | 10:40 PM
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I can see where that would help.
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Old Jul 8, 2003 | 11:22 PM
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Car: 86 IROC-Z
Engine: 406
Transmission: 700R4
now is all u need is the plenum removed?? cause last i checked.. all u have to do is take off the bolts that hold the runners on.. and well.. its off. takes like 30 mins... max.. icant count the # if times i had to take my tpi off my old 305.
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Old Jul 9, 2003 | 12:26 AM
  #16  
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I guess taking it off really isn't the problem. It's getting it back on and making sure it does not leak. That's the key.
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Old Jul 9, 2003 | 12:42 AM
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Car: 86 IROC-Z
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umm. thast easy as well. jsut go to autozone/checker and get new gaskets. in all honesty.. its easy to do. jsut try not to take every hose off and if u do. make sure u hook the rights ones back up
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Old Jul 9, 2003 | 09:28 PM
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i agree with aziroc, very simple job. i had never done anything to fj car, and few months back i took my whole intake off and put it back on. it's just a matter of the right tools. plenty of star wrenches. lol
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Old Jul 9, 2003 | 10:24 PM
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Car: 86 IROC-Z
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aww yes. those damn star wrenches.. how i hated having to go and buy some cause i didn thave any
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Old Jul 10, 2003 | 03:47 PM
  #20  
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I think I have about three of those bits for the ratchet. One of them looks like a pretty good fit. Chris is gonna help me with it on Monday. I could hack my way through it I think. But for the first time it's nice to have some experience on hand.

And we will have a Heinie or two afterwards. For a job well done.
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Old Jul 10, 2003 | 10:22 PM
  #21  
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From: Gilbert
Car: 1990 Iroc-Z
Originally posted by Synapsis
Not when you burn your own proms.
hey hey hey...you gunna burn me one?!?!

lol

:hail:
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Old Jul 11, 2003 | 12:24 AM
  #22  
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Originally posted by prOject-IrOc
hey hey hey...you gunna burn me one?!?!

lol

:hail:
Took me a little over 3 weeks to get it dialed in. Gonna let me borrow your ride for 3 weeks?
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Old Jul 11, 2003 | 04:09 PM
  #23  
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I might do that!!!!
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Old Jul 11, 2003 | 05:37 PM
  #24  
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Originally posted by Synapsis
Took me a little over 3 weeks to get it dialed in. Gonna let me borrow your ride for 3 weeks?
well it has just been sitting for about 3 months...lol

dunno if i could part with it after its running again though...
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Old Jul 19, 2003 | 04:18 PM
  #25  
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Well Chris (cg91ta) come over to help me with the project. The removal went well (Chris did most of the work). The bolts for the EGR valve were in a difficult spot but we got them off.

First problem was Autozone gave me the wrong EGR valve. And ofcourse the did not have the right one in stock. Finally found one and Chris notice another problem which stopped us dead on the project. I did not realize that I have SLP runners on the T/A and I did not get SLP gaskets. I ordered standard gaskets from NAPA.

So I had to get the right gaskets from SLP online and they will be here on the 23rd.

I will take a pic and post the progeress so far.

Thanks again for all the help Chris.
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Old Jul 21, 2003 | 06:44 PM
  #26  
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And the wait for the gaskets continues. SLP is killin me!!!!
Attached Thumbnails Plenum removal-egr-proj..jpg  
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Old Jul 21, 2003 | 07:00 PM
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Wasn't a big deal, I'm glad I could help.
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Old Jul 21, 2003 | 09:18 PM
  #28  
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Well, to your dismay, all SLP will do is send you a set of stock gaskets. Well, when I bought my SLP runners all they shipped with was stock gaskets, that was a couple years back and I have since scrapped the SLP runners. Your best bet is to order a set of AZSM siamese gaskets and port match all your intake parts to match.
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Old Jul 22, 2003 | 07:19 PM
  #29  
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NOW you tell him..
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Old Jul 23, 2003 | 07:05 PM
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Not sure if you have the gaskets or not, since today in the 23rd.

Have you tried AZ TPI? They usually have Superram gaskets in stock, so they probably have aftermarket runner gaskets too.

One more question, how did you know your EGR was bad?
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Old Jul 23, 2003 | 09:32 PM
  #31  
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The gaskets arrived today. Have not seen them. I am at work at the moment and will check them out when I get home.

Thanks for the tip on AZ TPI.

I knew the EGR was bad because I got a code for a partially clogged EGR valve. The other code I got was for the O2 sensor slow to send data, or something like that. The last shop I had it at for some other work told me about the codes. Sounded like an easy fix. However, it took almost 2 weeks for the gaskets and as far as the 02 sensor. Can't seem to budge it. How wrong I was.

Bill
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Old Jul 24, 2003 | 02:58 AM
  #32  
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AZ TPI is a rip off and the owner is a total jerk! IMO
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Old Jul 27, 2003 | 10:07 PM
  #33  
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Well the T/A is back on the road. Thanks to Chris. We finished it early this morning. Running pretty good.

All I need to do now is clear up a code 43 and she will be as good as new.
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