door bars
Thread Starter
Joined: Jan 2003
Posts: 949
Likes: 0
From: New Germany, MN
Car: 1986 Iroc
Engine: 5.3
Transmission: 4L80E
Axle/Gears: 9 Inch w/ 3.55
door bars
I got the 8 point roll cage out of summit racing and want to do bolt in door bars. has anyone done this I searched and couldnt find anything. Just looking for some ideas
Thread Starter
Joined: Jan 2003
Posts: 949
Likes: 0
From: New Germany, MN
Car: 1986 Iroc
Engine: 5.3
Transmission: 4L80E
Axle/Gears: 9 Inch w/ 3.55
also is it leagal to bolt in a roll cage? Thanks for the door bar info thats what I am going to do.
Supreme Member
iTrader: (1)
Joined: Jun 2003
Posts: 3,085
Likes: 2
From: Elgin, IL
Car: 1997 Corvette
Engine: LS1
Transmission: 4L60E
Axle/Gears: 2.73 IRS
I believe so but you have to have like 1/4" plates welded to both sides of the sheet metal where your bolting it in anyways.
Moderator

Joined: Jul 1999
Posts: 17,262
Likes: 168
From: 51°N 114°W, 3500'
Car: 87 IROC L98
Engine: 588 Alcohol BBC
Transmission: Powerglide
Axle/Gears: Ford 9"/31 spline spool/4.86
The roll bar/cage needs to be welded to 6x6x1/8" plates at each point in a unibody car. The plates can either be welded to the floor or a second plate can be on the underside of the sheetmetal and bolted together with a minimum of 4 3/8" bolts. Where the main hoop attaches to the floor it's not practical to sandwich the plates because of the floor shape under the car.
The cost of a rollbar/cage kit is cheap. Installing it is the expensive part. Typical roll bar installations are in the $100-$150 per point range. It'll cost more if someone else has to remove and reinstall all the interior to do the welding.
The cost of a rollbar/cage kit is cheap. Installing it is the expensive part. Typical roll bar installations are in the $100-$150 per point range. It'll cost more if someone else has to remove and reinstall all the interior to do the welding.
Thread Starter
Joined: Jan 2003
Posts: 949
Likes: 0
From: New Germany, MN
Car: 1986 Iroc
Engine: 5.3
Transmission: 4L80E
Axle/Gears: 9 Inch w/ 3.55
Well I am going to do all the work myself I am just woriied about keeping it leagal. I kind of want to bolt it in so I can take it out. Not sure for what but I have the option.
Moderator

Joined: Jul 1999
Posts: 17,262
Likes: 168
From: 51°N 114°W, 3500'
Car: 87 IROC L98
Engine: 588 Alcohol BBC
Transmission: Powerglide
Axle/Gears: Ford 9"/31 spline spool/4.86
That's not going to be an easy option. Although the mounting plates can be bolted to the floor, the rest of the roll bar needs to be welded together. Once it's in the car, there's not really going to be a way to get it out once it's all welded together.
If you want a roll bar for safety then it's welded in. If you want a show bar then you can install it however you want but don't expect it to pass a tech inspection.
Roll bar is manditory below 12.0. Slower than that and you can have whatever you want.
If you want a roll bar for safety then it's welded in. If you want a show bar then you can install it however you want but don't expect it to pass a tech inspection.
Roll bar is manditory below 12.0. Slower than that and you can have whatever you want.
Trending Topics
Supreme Member
iTrader: (8)
Joined: Jul 2001
Posts: 3,204
Likes: 7
From: New Boston, IL, USA
Car: '90 Formula 350
Engine: 383 SBC
Transmission: ProBuilt S/S 700-R4 & ACT 9" Stall
Axle/Gears: 10 bolt 3.23
Rules are slightly different for converts.
You'll need to Mig (mild steel) or Tig (c-m) any welds too. No old fashion stick welding.
BTW there are "Street roll bar" setups that are NOT tech legal but allow bolt in operation on some of the bars. Also they move the side bars to the rocker allowing OEM look. Basically it's just a fancy street racer add-on if you ask me. I think Kenny Brown makes it.
Basically with any legal roll bar you're gonna have a ship in the bottle effect like Steve mention'd. It'll go in but it's not coming back out without cutting.
You'll need to Mig (mild steel) or Tig (c-m) any welds too. No old fashion stick welding.
BTW there are "Street roll bar" setups that are NOT tech legal but allow bolt in operation on some of the bars. Also they move the side bars to the rocker allowing OEM look. Basically it's just a fancy street racer add-on if you ask me. I think Kenny Brown makes it.
Basically with any legal roll bar you're gonna have a ship in the bottle effect like Steve mention'd. It'll go in but it's not coming back out without cutting.
Thread Starter
Joined: Jan 2003
Posts: 949
Likes: 0
From: New Germany, MN
Car: 1986 Iroc
Engine: 5.3
Transmission: 4L80E
Axle/Gears: 9 Inch w/ 3.55
Its ok I am going to weld it in. I have the cage already and I ordered the swing out door kit to. I was planning on mig welding it in. The reason I wanted to bolt it in was in case I ever needed to take it out. Wictch I dont think will happen but then I would have the option
Supreme Member
Joined: Feb 2002
Posts: 2,663
Likes: 9
From: Buckhannon, WV
Car: 84' Monte
Engine: 350
Transmission: 700-r4
Axle/Gears: ferd 9" posi 3.50 gears
If it's just the door bars your wanting to remove, then you'll have no problems with the swing out door bar kit, there's just a bolt at the bottom joint and a quick release pin at the top. If you pretty decent at fabing I'd just make your own, the door bar kits they sell are pretty simple.
Supreme Member
iTrader: (8)
Joined: Jul 2001
Posts: 3,204
Likes: 7
From: New Boston, IL, USA
Car: '90 Formula 350
Engine: 383 SBC
Transmission: ProBuilt S/S 700-R4 & ACT 9" Stall
Axle/Gears: 10 bolt 3.23
Did you get the 2 piece attachment for the door bars? Or the Comp Engineering 1 piece?
Make sure you follow the instructions carefully. My 2 piece swing out design said in the instructions to place a bolt through the holes so it would not distort from the heat. I still had to take a little out of it with the die grinder to make it so the pin lined up properly. Also I had to sand acouple mm's off the back side of the door bar itself.
Also depending on how tall you are you might consider realocating the main hoop. My S&W kit wanted me to mount it right before the rear seats. My OEM seats could not go into the last click which restricted my leg room. I moved the main hoop onto the rear seat hump after I flatten'd it out with a big hammer. That allowed me to beable to adjust my seat all the way back.
Another point is the rear bars. Some members mount them in the well, because of the overall length of the rear supports and the fact that the gas tank is extremely close on the hump. Others mount them on the hump either remove the tank for safety or lightly stitch weld them slowly to keep the heat from penerating the sheet metal.
Have fun stripping all the interior out of the car.
It's well worth it in the long run though.
Make sure you follow the instructions carefully. My 2 piece swing out design said in the instructions to place a bolt through the holes so it would not distort from the heat. I still had to take a little out of it with the die grinder to make it so the pin lined up properly. Also I had to sand acouple mm's off the back side of the door bar itself.
Also depending on how tall you are you might consider realocating the main hoop. My S&W kit wanted me to mount it right before the rear seats. My OEM seats could not go into the last click which restricted my leg room. I moved the main hoop onto the rear seat hump after I flatten'd it out with a big hammer. That allowed me to beable to adjust my seat all the way back.
Another point is the rear bars. Some members mount them in the well, because of the overall length of the rear supports and the fact that the gas tank is extremely close on the hump. Others mount them on the hump either remove the tank for safety or lightly stitch weld them slowly to keep the heat from penerating the sheet metal.
Have fun stripping all the interior out of the car.
It's well worth it in the long run though. Moderator

Joined: Jul 1999
Posts: 17,262
Likes: 168
From: 51°N 114°W, 3500'
Car: 87 IROC L98
Engine: 588 Alcohol BBC
Transmission: Powerglide
Axle/Gears: Ford 9"/31 spline spool/4.86
Just be glad you don't have a system like mine. I have a removable steering wheel to help get in and out of the car easier. The window net disconnects at the top front and folds back out of the way.
Supreme Member
iTrader: (8)
Joined: Jul 2001
Posts: 3,204
Likes: 7
From: New Boston, IL, USA
Car: '90 Formula 350
Engine: 383 SBC
Transmission: ProBuilt S/S 700-R4 & ACT 9" Stall
Axle/Gears: 10 bolt 3.23
I would gladly trade you.
grover85: Have you decided what color you're going to paint the roll bar?
grover85: Have you decided what color you're going to paint the roll bar?
Thread Starter
Joined: Jan 2003
Posts: 949
Likes: 0
From: New Germany, MN
Car: 1986 Iroc
Engine: 5.3
Transmission: 4L80E
Axle/Gears: 9 Inch w/ 3.55
Well the car is black and so is the interior. So I think I will stay black. The car looks bone stock on the outside so I dont want a brightly colored cage to attract atention.
Supreme Member
iTrader: (8)
Joined: Jul 2001
Posts: 3,204
Likes: 7
From: New Boston, IL, USA
Car: '90 Formula 350
Engine: 383 SBC
Transmission: ProBuilt S/S 700-R4 & ACT 9" Stall
Axle/Gears: 10 bolt 3.23
I used gloss black Por-15 paint. Worked out very well. It's been highly durable so far, no chips at all from slamming the swing outs.
Thread
Thread Starter
Forum
Replies
Last Post
1Aauto
Sponsored Vendors
1
Jan 15, 2016 06:26 AM
IROCZDAVE (88-L98)
Exterior Parts for Sale
0
Sep 6, 2015 06:23 AM







