Basic Engine Building Specifications for NA & supercharging
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Supreme Member
Joined: Dec 2002
Posts: 1,592
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From: IL
Car: 1988 Formula
Engine: 421 Little M block
Transmission: TH400 w/brake
Axle/Gears: 9" 4.30s, Wilwood discs, 28X10.5-15
Basic Engine Building Specifications for NA & supercharging
The following specifications are general guidelines offered to aide in
building an engine for street use. For more detailed specifications regarding your specific application or for "strip only" use, please consult a professional engine builder.
Pistons:
Forged pistons recommended for all applications. Cast and hypereutectic pistons can be used but should be limited to lower horsepower (approx 450-500 hp) applications.
Compression ratio:
For pump gas (91-93 octane) applications, a compression ratio of 8.5:1 to 9:1 is recommended for boost levels of 8-10 psi. Higher octane fuel will allow you to run higher boost levels, approximately 1 psi for every 2 whole octane number e.g. 12-14 psi = 95-97 octane
Heads:
The same rules for normally aspirated engines apply to supercharged motors. Higher flowing heads will help generate more horsepower than stock heads. Supercharging produces a percentage gain in horsepower; by starting with more base horsepower a modified motor will receive a larger total hp gain (from the same percentage gain). Porting, especially on the exhaust side is recommended. Aluminum heads will allow you to run approximately 1 psi more boost than cast iron heads due to their ability to dissipate heat.
Cam:
Lobe separation: 112 to 116 degrees Split pattern: Exhaust duration and lift approximately 10 degrees and .010, respectively, greater than intake. Install cam straight up. Contact a cam manufacturer for lifts and durations that best suit your application.
Crankshaft and rods:
Cast up to 450 horsepower, forged for higher horsepower or for rpm levels above 6,000 rpm.
Exhaust:
Headers are recommended. The size of headers are dependent on whether you are wanting to create more low end torque or high rpm horsepower.
Intake manifold:
Dual planes are recommended to improve low end torque, however may require staggered jetting for good fuel distribution with carbureted applications.
Carburetor:
Holley double pumper w/ mechanical secondaries.
600 cfm (#4776) for up to 500 hp
650 cfm (#4777) for up to 650 hp
700 cfm (#4778) for up to 750 hp
750 cfm (#4779) for up to 900 hp
All carburetor’s will require removal of the choke assembly and choke horn, replacement of the floats with the solid nitrophyl floats and jetted to suit your motor.
Fuel pump (carbureted applications):
Your fuel pump must be capable of supplying the proper amount of fuel flow at the maximum operating pressure. To determine maximum operating fuel pressure requirement, add your maximum boost pressure to your initial idle fuel pressure.
Example:
(8 psi idle fuel press.) + (10 psi boost press.) = 18 psi max. fuel press.
multiplying this figure by 1.2 (20% safety factor) gives us 21.6 psi
To determine required fuel flow, multiply your total expected horsepower by a bsfc (brake specific fuel consumption) of .65. This will give your fuel flow requirement in 1bs/hr. To convert to gallons per hour, divide this figure by 5.87.
Example:
(500 boosted hp) x (.65 lbs/hr/hp bsfc) = 325 lbs/hr fuel flow
325 lbs/hr / 5.87 lbs/gal = 55.4 gals/hr fuel flow
Therefore, a fuel pump capable of providing a minimum fuel flow of 55.4
gals/hr at a pressure of 21.6 psi is required.
This can be accomplished by an all electric high pressure-high flow fuel pump (i.e. SX #18201, B.G. 400, Magna-Flow 250 or similar type fuel pump) and a return style, boost sensitive fuel pressure regulator (Mallory #4309 or similar). Or by using a boost referenced mechanical fuel pump only (up to 500 hp) or a boost referenced mechanical fuel pump in conjunction with a low pressure electric pump (i.e. Holley blue, Comp 140 or similar).
http://www.procharger.com/bebs.shtml
building an engine for street use. For more detailed specifications regarding your specific application or for "strip only" use, please consult a professional engine builder.
Pistons:
Forged pistons recommended for all applications. Cast and hypereutectic pistons can be used but should be limited to lower horsepower (approx 450-500 hp) applications.
Compression ratio:
For pump gas (91-93 octane) applications, a compression ratio of 8.5:1 to 9:1 is recommended for boost levels of 8-10 psi. Higher octane fuel will allow you to run higher boost levels, approximately 1 psi for every 2 whole octane number e.g. 12-14 psi = 95-97 octane
Heads:
The same rules for normally aspirated engines apply to supercharged motors. Higher flowing heads will help generate more horsepower than stock heads. Supercharging produces a percentage gain in horsepower; by starting with more base horsepower a modified motor will receive a larger total hp gain (from the same percentage gain). Porting, especially on the exhaust side is recommended. Aluminum heads will allow you to run approximately 1 psi more boost than cast iron heads due to their ability to dissipate heat.
Cam:
Lobe separation: 112 to 116 degrees Split pattern: Exhaust duration and lift approximately 10 degrees and .010, respectively, greater than intake. Install cam straight up. Contact a cam manufacturer for lifts and durations that best suit your application.
Crankshaft and rods:
Cast up to 450 horsepower, forged for higher horsepower or for rpm levels above 6,000 rpm.
Exhaust:
Headers are recommended. The size of headers are dependent on whether you are wanting to create more low end torque or high rpm horsepower.
Intake manifold:
Dual planes are recommended to improve low end torque, however may require staggered jetting for good fuel distribution with carbureted applications.
Carburetor:
Holley double pumper w/ mechanical secondaries.
600 cfm (#4776) for up to 500 hp
650 cfm (#4777) for up to 650 hp
700 cfm (#4778) for up to 750 hp
750 cfm (#4779) for up to 900 hp
All carburetor’s will require removal of the choke assembly and choke horn, replacement of the floats with the solid nitrophyl floats and jetted to suit your motor.
Fuel pump (carbureted applications):
Your fuel pump must be capable of supplying the proper amount of fuel flow at the maximum operating pressure. To determine maximum operating fuel pressure requirement, add your maximum boost pressure to your initial idle fuel pressure.
Example:
(8 psi idle fuel press.) + (10 psi boost press.) = 18 psi max. fuel press.
multiplying this figure by 1.2 (20% safety factor) gives us 21.6 psi
To determine required fuel flow, multiply your total expected horsepower by a bsfc (brake specific fuel consumption) of .65. This will give your fuel flow requirement in 1bs/hr. To convert to gallons per hour, divide this figure by 5.87.
Example:
(500 boosted hp) x (.65 lbs/hr/hp bsfc) = 325 lbs/hr fuel flow
325 lbs/hr / 5.87 lbs/gal = 55.4 gals/hr fuel flow
Therefore, a fuel pump capable of providing a minimum fuel flow of 55.4
gals/hr at a pressure of 21.6 psi is required.
This can be accomplished by an all electric high pressure-high flow fuel pump (i.e. SX #18201, B.G. 400, Magna-Flow 250 or similar type fuel pump) and a return style, boost sensitive fuel pressure regulator (Mallory #4309 or similar). Or by using a boost referenced mechanical fuel pump only (up to 500 hp) or a boost referenced mechanical fuel pump in conjunction with a low pressure electric pump (i.e. Holley blue, Comp 140 or similar).
http://www.procharger.com/bebs.shtml
Last edited by FRMULA88; Oct 1, 2013 at 10:32 AM.
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Re: Basic Engine Building Specifications for NA & supercharging
i dont agree with the carburetor specs for those horsepower levels..n/a wont have enough flow to support those figures
Thread Starter
Supreme Member
Joined: Dec 2002
Posts: 1,592
Likes: 31
From: IL
Car: 1988 Formula
Engine: 421 Little M block
Transmission: TH400 w/brake
Axle/Gears: 9" 4.30s, Wilwood discs, 28X10.5-15
Re: Basic Engine Building Specifications for NA & supercharging
with a supercharger you will be using a "blow thru" style carb. I think Pro-charger knows what they are talking about. these HP levels are for boosted applications...
Joined: Sep 2003
Posts: 25,895
Likes: 429
From: Pittsburgh PA
Car: 89 Iroc-z
Engine: 555 BBC Turbo
Transmission: TH400
Axle/Gears: MWC 9” 3.00
Re: Basic Engine Building Specifications for NA & supercharging
For pump gas (91-93 octane) applications, a compression ratio of 8.5:1 to 9:1 is recommended for boost levels of 8-10 psi. Higher octane fuel will allow you to run higher boost levels, approximately 1 psi for every 2 whole octane number e.g. 12-14 psi = 95-97 octane
Piston ring gaps: na motors can run tighter gaps. Less pressure and heat in chamber with lower hp levels. Typically .0035-.0045 times bore diameter. Boosted apps should see atleast .0050-.0060 times bore diameter. High boost or more race abuse may want .0060-.0070. My personal turbo car making 750-800 hp was running .0055 times bore. Now i am at about .0063 for race high boost
Last edited by Orr89RocZ; Oct 3, 2013 at 09:07 AM.
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Joined: Apr 2011
Posts: 714
Likes: 1
From: Pennsylvania
Car: '91 Camaro RS
Engine: Carb'd 383
Transmission: Built T5
Axle/Gears: 3.73 Posi
Re: Basic Engine Building Specifications for NA & supercharging
Should be a sticky, I would however like to see the responses to this when it's put in the "Power Adder" section
Joined: Jun 2003
Posts: 5,028
Likes: 78
From: Desert
Car: 1991 Z28 Vert
Engine: 383 single plane efi
Transmission: T-56
Axle/Gears: 8.8 with 3.73s
Re: Basic Engine Building Specifications for NA & supercharging
Compression ratio:
For pump gas (91-93 octane) applications, a compression ratio of 8.5:1 to 9:1 is recommended for boost levels of 8-10 psi. Higher octane fuel will allow you to run higher boost levels, approximately 1 psi for every 2 whole octane number e.g. 12-14 psi = 95-97 octane
http://www.procharger.com/bebs.shtml
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