Very low exhaust temperature - 200F
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Joined: Jun 2014
Posts: 48
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Car: 1990 Firebird Formula
Engine: 5.0 TPI
Very low exhaust temperature - 200F
Hi TGO friends,
I have a 1990 Pontiac Firebird Formula with the 305 engine, TPI, and I recently had new head gaskets installed, installed new pushrods, rockers, all intake gaskets, cleaned all carbon from intake, pretty much replaced all worn parts, etc. all installed according to service manual, followed all the torque specs, etc.
Also have new exhaust and cat. converters.
The passenger side exhaust is running "cold", around 200F, while the drivers side exhaust is around 500-650F, so there is a difference of 400F degrees between exhaust manifolds
measured with an infrared thermometer
I understand the 500-650F temp is normal, while the 200F does not seem normal to me
- Timing was set to 6 BTC
- Can't hear any misfire
- Knock count stays at 0
- No error codes
- Tested resistance of injectors, all have similar resistance, 14.8 ohms
- Cat. converters also differ in around 100F from each other
I ran out of ideas.
Any help will be appreciated

I have a 1990 Pontiac Firebird Formula with the 305 engine, TPI, and I recently had new head gaskets installed, installed new pushrods, rockers, all intake gaskets, cleaned all carbon from intake, pretty much replaced all worn parts, etc. all installed according to service manual, followed all the torque specs, etc.
Also have new exhaust and cat. converters.
The passenger side exhaust is running "cold", around 200F, while the drivers side exhaust is around 500-650F, so there is a difference of 400F degrees between exhaust manifolds
measured with an infrared thermometerI understand the 500-650F temp is normal, while the 200F does not seem normal to me
- Timing was set to 6 BTC
- Can't hear any misfire
- Knock count stays at 0
- No error codes
- Tested resistance of injectors, all have similar resistance, 14.8 ohms
- Cat. converters also differ in around 100F from each other
I ran out of ideas.
Any help will be appreciated


Last edited by southbaysd; Mar 15, 2015 at 11:17 AM.
Thread Starter
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Car: 1990 Firebird Formula
Engine: 5.0 TPI
Supreme Member

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From: Kitchener, ON
Car: 1988 GTA
Engine: LB9
Transmission: T5
Axle/Gears: 3.45
Re: Very low exhaust temperature - 200F
Your bank 2 injectors aren't firing. Check 12v power supply to bank 2 and ECM ground pulse to bank 2.
Re: Very low exhaust temperature - 200F
No way. Nothing with half the cylinders not firing runs that smooth. Get a spray bottle and shoot a little water on it. It should sizzle off almost immediately. If it just sits there and slowly boils away, yeah, it's definitely cold.
Agreed with others, one bank of injectors not firing would be the only thing I could think of that could cause a whole bank not to be firing. I mean unless you got all 4 plug wires on the wrong plugs on that side. Still, it would be barely running if either was the case.
Agreed with others, one bank of injectors not firing would be the only thing I could think of that could cause a whole bank not to be firing. I mean unless you got all 4 plug wires on the wrong plugs on that side. Still, it would be barely running if either was the case.
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Supreme Member

Joined: Jul 2009
Posts: 2,328
Likes: 9
From: Kitchener, ON
Car: 1988 GTA
Engine: LB9
Transmission: T5
Axle/Gears: 3.45
Thread Starter
Junior Member
Joined: Jun 2014
Posts: 48
Likes: 0
Car: 1990 Firebird Formula
Engine: 5.0 TPI
Re: Very low exhaust temperature - 200F
Thanks everyone for your comments.
I just did the "screwdriver" test, but instead I used a stethoscope and in fact, none of the injectors of bank 2 are clicking.
Oh crap, and I drove like this for 5 miles this weekend.
I checked the fuses for INJ #1 and INJ #2 and both are good, and both show 12V passing through.
Will need to continue troubleshooting, if anybody has an idea, it will be greatly appreciated as always. Good thing is I have the service manual
I just did the "screwdriver" test, but instead I used a stethoscope and in fact, none of the injectors of bank 2 are clicking.
Oh crap, and I drove like this for 5 miles this weekend.
I checked the fuses for INJ #1 and INJ #2 and both are good, and both show 12V passing through.
Will need to continue troubleshooting, if anybody has an idea, it will be greatly appreciated as always. Good thing is I have the service manual
Supreme Member

Joined: Jul 2009
Posts: 2,328
Likes: 9
From: Kitchener, ON
Car: 1988 GTA
Engine: LB9
Transmission: T5
Axle/Gears: 3.45
Re: Very low exhaust temperature - 200F
If both fuses are good, check for 12V right at the injector connector. If yes, then either the trigger wire from the ECM is open, or the driver in the ECM is shot.
Thread Starter
Junior Member
Joined: Jun 2014
Posts: 48
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Car: 1990 Firebird Formula
Engine: 5.0 TPI
Re: Very low exhaust temperature - 200F
Both wires in the injector connector are at 12V, so it seems to be a problem with the ground pulse from the ECM, from what you are saying? Either the wire or the ECM itself? Thanks
Last edited by southbaysd; Mar 15, 2015 at 08:26 PM.
Supreme Member

Joined: Jul 2009
Posts: 2,328
Likes: 9
From: Kitchener, ON
Car: 1988 GTA
Engine: LB9
Transmission: T5
Axle/Gears: 3.45
Re: Very low exhaust temperature - 200F
On injector connector, pink/black wire should have 12v whenever the key in on. The green wire should have nothing with key on/engine off, but ECM will pulse ground here with engine running to fire injector.
Thread Starter
Junior Member
Joined: Jun 2014
Posts: 48
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Car: 1990 Firebird Formula
Engine: 5.0 TPI
Re: Very low exhaust temperature - 200F
Will keep you guys posted
Thread Starter
Junior Member
Joined: Jun 2014
Posts: 48
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Car: 1990 Firebird Formula
Engine: 5.0 TPI
Re: Very low exhaust temperature - 200F
This has been fixed. Thanks everyone for your guidance and help!
The injectors of the passenger side are firing for the first time after this big repair
The injectors of the passenger side are firing for the first time after this big repair
Joined: Jan 2005
Posts: 10,406
Likes: 492
From: Hurst, Texas
Car: 1983 G20 Chevy
Engine: 305 TPI
Transmission: 4L60
Axle/Gears: 14 bolt with 3.07 gears
Re: Very low exhaust temperature - 200F
No way. Nothing with half the cylinders not firing runs that smooth. Get a spray bottle and shoot a little water on it. It should sizzle off almost immediately. If it just sits there and slowly boils away, yeah, it's definitely cold.
Agreed with others, one bank of injectors not firing would be the only thing I could think of that could cause a whole bank not to be firing. I mean unless you got all 4 plug wires on the wrong plugs on that side. Still, it would be barely running if either was the case.
Agreed with others, one bank of injectors not firing would be the only thing I could think of that could cause a whole bank not to be firing. I mean unless you got all 4 plug wires on the wrong plugs on that side. Still, it would be barely running if either was the case.
Thread Starter
Junior Member
Joined: Jun 2014
Posts: 48
Likes: 0
Car: 1990 Firebird Formula
Engine: 5.0 TPI
Re: Very low exhaust temperature - 200F
Don't be so sure about that.....I accidentally ran my Express van on 4 cylinders one day after messing with a valve cover I never put the plug wires back on the distributor. Took me some time to figure out why it idled/ran smoothly but fell on its face under load. It was still dead smooth under load, just no power.
However, after eseibel67 brought it up, I gave it a try and he was absolutely correct.
I think this is a lesson learned that we need to have an open mind when troubleshooting engine issues
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