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LT1 Intake.. When it ABOSLUTELY, POSITIVELY NEEDS TO BE OVER-ENGINEERED.

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Old Jan 11, 2002 | 06:43 PM
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LT1 Intake.. When it ABOSLUTELY, POSITIVELY NEEDS TO BE OVER-ENGINEERED.



I wanted to make sure I had plenty of meat to stud the distributor into.. I think I went overboard.
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Old Jan 11, 2002 | 07:48 PM
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Steve91Z28 L98's Avatar
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From: Atlanta, GA/ Clemson, SC
Car: 1991 Camaro Z28
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HA! It can be done. That's exactly what we are gonna do with the LT1 intake for my friend's Vette. We want to be able to still use the big distributor and planned of just cutting all that EGR crap off the back like in the picture. Thanks for posting it.
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Old Jan 11, 2002 | 08:03 PM
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Originally posted by Steve91Z28 L98
HA! It can be done. That's exactly what we are gonna do with the LT1 intake for my friend's Vette. We want to be able to still use the big distributor and planned of just cutting all that EGR crap off the back like in the picture. Thanks for posting it.
My pleasure. I took some hasty measurements and you should have about 1/4 to spare on the inside.


Kelly 'GhoSSt' Rosato
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Old Jan 11, 2002 | 08:06 PM
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Car: 1997 Jeep Wrangler
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My gosh man your evil! j/k
That's one way to keep the large distributer. Hell, next you'll probably cut the top off and extend it upwards creating a larger plenum.
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Old Jan 11, 2002 | 08:07 PM
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From: Stillwater, OK
Car: 1991 Formula
Engine: 355 DFI Superram w/ R-Trim
Transmission: Probuilt 700r4
With all that cut out, add a couple 90deg fittings and braided line in the far corner...could probably work out a remote EGR. Hmmmm..
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Old Jan 11, 2002 | 08:40 PM
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From: Colorado USA
Originally posted by John Millican
My gosh man your evil! j/k
That's one way to keep the large distributer. Hell, next you'll probably cut the top off and extend it upwards creating a larger plenum.
Yeah, I'll call it a WHAMjet.

LOL


KR
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Old Jan 11, 2002 | 10:21 PM
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That is

Heres a link of someone else that made the same conversion.

http://members.home.net/millicanga/s...into_a_1st.htm
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Old Jan 11, 2002 | 11:04 PM
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From: Stillwater, OK
Car: 1991 Formula
Engine: 355 DFI Superram w/ R-Trim
Transmission: Probuilt 700r4
If we're doing the LT1 swap, chances are we've read John's site 10,000 times! LOL

Here's mine...
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Old Jan 13, 2002 | 07:49 AM
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From: Savannah, GA
Car: 1997 Jeep Wrangler
Engine: 4.0L
Transmission: 5 speed
Axle/Gears: 8.8 rear, 4.56 gears, 4:1 transfer
Originally posted by JMatlock88
If we're doing the LT1 swap, chances are we've read John's site 10,000 times! LOL

Here's mine...
Ya, thanks for passing it around. I kntice yours is not drilled yet. Nice picture.
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Old Jan 13, 2002 | 11:07 AM
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From: Stillwater, OK
Car: 1991 Formula
Engine: 355 DFI Superram w/ R-Trim
Transmission: Probuilt 700r4
Originally posted by John Millican

Ya, thanks for passing it around. I kntice yours is not drilled yet. Nice picture.
Yes, it's not drilled... I took that picture just minutes before I packed the intake up and sent it to you! LOL It should be there mid next week. What is your usual turnaround time for the labor? Thanks for the compliment about the picture!
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Old Jan 13, 2002 | 11:45 AM
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From: Savannah, GA
Car: 1997 Jeep Wrangler
Engine: 4.0L
Transmission: 5 speed
Axle/Gears: 8.8 rear, 4.56 gears, 4:1 transfer
Originally posted by JMatlock88


Yes, it's not drilled... I took that picture just minutes before I packed the intake up and sent it to you! LOL It should be there mid next week. What is your usual turnaround time for the labor? Thanks for the compliment about the picture!
7-10 days turnaround, got to remember I do this on the side.

That picture isn't the stock 350 from your '91 is it?
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Old Jan 13, 2002 | 11:49 AM
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Mines not drilled either in that pic. Instead of worming out the holes and doing it by hand, I'll mill each side on the bridgeport and then drill each hole after welding up the old holes. More work but the JB Weld just doesn't add true support to keep the manifold from cracking & leaking.
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Old Jan 13, 2002 | 01:55 PM
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From: Warner Robins, Ga
Car: 1991 Camaro Z28
Engine: 350 TPI
Transmission: 700R4
JMatlock88,

Looks damn good!... how'd you get the top chromed and without the ribs? They just fill it in a dip the top?

I had talked to you one time over AIM... you had said it was painted black and silver... that... is quite a silver!
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Old Jan 13, 2002 | 03:47 PM
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From: Stillwater, OK
Car: 1991 Formula
Engine: 355 DFI Superram w/ R-Trim
Transmission: Probuilt 700r4
Originally posted by John Millican


7-10 days turnaround, got to remember I do this on the side.

That picture isn't the stock 350 from your '91 is it?

7-10 days is very fast in my books!

John, what do you think about the JB weld issue mentioned above?

No, the manifold is atop a small block 400. It will use a stock 400 crank, beefy rods, and forged TRW's. She'll be topped with afr 190's eventually, but those are just stock castings in the picture. I have a 200 N2O shot ready as well. See ya!
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Old Jan 13, 2002 | 03:51 PM
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From: Stillwater, OK
Car: 1991 Formula
Engine: 355 DFI Superram w/ R-Trim
Transmission: Probuilt 700r4
Originally posted by Ions91Z28
JMatlock88,

Looks damn good!... how'd you get the top chromed and without the ribs? They just fill it in a dip the top?

I had talked to you one time over AIM... you had said it was painted black and silver... that... is quite a silver!
I like the silver very much also! The underhood will have a silver/black charcoal/red theme. The secret to the smooth top is simply this: Polished Aluminum plate or stainless steel plate and some liquid nails. It sure does look sharp. I also used some mothers polish and an assortment of emery cloth to polish up the rails.
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Old Jan 13, 2002 | 11:34 PM
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A remote EGR sounds like it would be the ticket. I've often wondered, why this was not done before. The way I see it, the small EGR hole in the LT1 manifold doesn't even have to be blocked off since this is where the exhaust gas enters the intake- no need to worrying about anything being pushed out from there. Additionally, the area where the original EGR valve mounts could be modified instead of blocked off. I though maybe adapting the upper hole (the only one that would need to be blocked off) to some sort of pipe plug, then using an EGR system off a 2.8/3.1 would allow a remote EGR system to work. So what do you think, I am missing something? You've guys made it this far!

Px
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Old Jan 16, 2002 | 02:40 PM
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From: Savannah, GA
Car: 1997 Jeep Wrangler
Engine: 4.0L
Transmission: 5 speed
Axle/Gears: 8.8 rear, 4.56 gears, 4:1 transfer
Originally posted by GhoSSt
Mines not drilled either in that pic. Instead of worming out the holes and doing it by hand, I'll mill each side on the bridgeport and then drill each hole after welding up the old holes. More work but the JB Weld just doesn't add true support to keep the manifold from cracking & leaking.
Welding was my first idea. I deceided on cold weld instead
(JB Weld) because I was worried about the extream heat required to fill the holes might warp the machined surface that mates to the head.
As far as filling them I don't believe it's even necessary except for two of the holes where the new ones are very close to the old ones. I did it for cosmetic reasons only and to be sure it won't go back on a LT1 ever again. After I painted the intake you can't even see the JB Weld.
If you really want it filled right without the heat and warpage issues would be to tap the holes and locktight a bolt in from the bottom and grinding the head off flush.
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Old Jan 16, 2002 | 05:39 PM
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Car: 84 SVO
Engine: Volvo headed 2.3T
Transmission: WCT5
Axle/Gears: 8.8" 3.73
Originally posted by pxtx
A remote EGR sounds like it would be the ticket. I've often wondered, why this was not done before. The way I see it, the small EGR hole in the LT1 manifold doesn't even have to be blocked off since this is where the exhaust gas enters the intake- no need to worrying about anything being pushed out from there. Additionally, the area where the original EGR valve mounts could be modified instead of blocked off. I though maybe adapting the upper hole (the only one that would need to be blocked off) to some sort of pipe plug, then using an EGR system off a 2.8/3.1 would allow a remote EGR system to work. So what do you think, I am missing something? You've guys made it this far!

Px
I was thinking of something similar to the vettes with a tube coming from the rearmost exhaust port into a block( possibly mounted where the coil would be) with the valve mounted to it and a second tube into the back of the intake.
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Old Jan 16, 2002 | 07:51 PM
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Car: `86 SS / `87 SS
Engine: L69 w/ TPI on top / 305 4bbl
Transmission: `95 T56 \ `88 200-4R
roughly what are 94 intakes worth w/ rails?


Matthew
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Old Jan 16, 2002 | 09:16 PM
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Originally posted by jmd
roughly what are 94 intakes worth w/ rails?
I'd say about 100 - 150.00 shipped. Others might disagree.
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Old Jan 16, 2002 | 09:36 PM
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From: Warner Robins, Ga
Car: 1991 Camaro Z28
Engine: 350 TPI
Transmission: 700R4
On average... rails, TB, intake with injectors will sell for around 175-200 on ebay. Give or take a little depending on condition.
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Old Jan 16, 2002 | 09:38 PM
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i just have to ask is the heighth right of the distributor? also what are you going to do about the water passages? I take it you are not trying to make this a street driven car? This has got to be a motor that takes life 1/4 mile at a time. Just let me know how the thing runs.
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Old Jan 17, 2002 | 12:43 AM
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From: Stillwater, OK
Car: 1991 Formula
Engine: 355 DFI Superram w/ R-Trim
Transmission: Probuilt 700r4
Originally posted by Greg90iroc
i just have to ask is the heighth right of the distributor? also what are you going to do about the water passages? I take it you are not trying to make this a street driven car? This has got to be a motor that takes life 1/4 mile at a time. Just let me know how the thing runs.
No, we're talking about a fully functional and streetable adaptation. Look at Millican's site. It is linked above in the thread.
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