TPI Swap from 305 5.0L to 350 5.7L
Thread Starter
Junior Member
Joined: Feb 2022
Posts: 77
Likes: 8
From: New Jersey
Car: 1985 Z28 TPI 305
Engine: 5.0L VIN F TPI
Transmission: 700 R4
Axle/Gears: 3:23
TPI Swap from 305 5.0L to 350 5.7L
Happy New Year,
I did some looking through the forum and could not find prior thread with answer.
I acquired a 1985 TPI 5.0L/700R4 Z28 two weeks ago. The car is complete. Every sensor appears original to the car. It had been running very poorly and would not idle when I got it. I spent a few days going through the ignition and sensors, disassembled the throttle body and cleaned it, cleaned the IAC, I adjusted the TPS and cleaned the contacts on the MAF. It had been running very poorly and would not idle when I got it. I confirmed the timing is at 6 deg BTDC. PO had replaced cap, rotor and ignition module with AC Delco parts before I got it. I assume because it was running poorly. I put ACD R45ts plugs in. The PO had put auto-lite plugs and when I pulled them, there were all oil fouled and #1 ground strap was bent onto the electrode. I boro-scoped cylinder 1 but no foreign material. Assume that it was poor install.
I got this running as good as I could but the motor has severe blow-by. Totally covered in sludge and when the intake heats up, it starts smoking under the plenum. It originally set codes 21, 32, 33 and 34, but after all my cleaning and adjustments, those all went away. It will idle with slight depression of the pedal. I had it idling for 5 minutes with as little pedal input as possible and it did not throw any codes.
I have two fresh 350 4 bolt main motors that I rebuilt last year and have run them in on my engine stand. I would like to swap in one of these 350s and put the TPI injection system and computer on the 350. The 1985 5.0L should be a 2 piece RMS and the two 350s are 2 piece RMS. Everything should line up. I could switch to a Rochester carb but I like the look of the TPI and FI is easier to live with in colder climate.
I am not trying to maximize performance, just want to get a fresh rebuilt V8 SBC in the car. I know the 305 has 19 lb. injectors and the 350's came with 22 lb. injectors. I previously had an L98 1990 vette and it was fun.
If I perform the swap, will it work OK or is there some reason that I would have to swap in larger injectors and reprogram the ECM? I want to avoid that as I don't want to get too deep in this thing. Just want to keep the fuel injection on this and not throw codes or have drivability issues.
At the same time, can I remove the AIR system and clean up the engine bay a little. Will that cause the ECM to throw a code?
Thanks in advance. PCOPP
I did some looking through the forum and could not find prior thread with answer.
I acquired a 1985 TPI 5.0L/700R4 Z28 two weeks ago. The car is complete. Every sensor appears original to the car. It had been running very poorly and would not idle when I got it. I spent a few days going through the ignition and sensors, disassembled the throttle body and cleaned it, cleaned the IAC, I adjusted the TPS and cleaned the contacts on the MAF. It had been running very poorly and would not idle when I got it. I confirmed the timing is at 6 deg BTDC. PO had replaced cap, rotor and ignition module with AC Delco parts before I got it. I assume because it was running poorly. I put ACD R45ts plugs in. The PO had put auto-lite plugs and when I pulled them, there were all oil fouled and #1 ground strap was bent onto the electrode. I boro-scoped cylinder 1 but no foreign material. Assume that it was poor install.
I got this running as good as I could but the motor has severe blow-by. Totally covered in sludge and when the intake heats up, it starts smoking under the plenum. It originally set codes 21, 32, 33 and 34, but after all my cleaning and adjustments, those all went away. It will idle with slight depression of the pedal. I had it idling for 5 minutes with as little pedal input as possible and it did not throw any codes.
I have two fresh 350 4 bolt main motors that I rebuilt last year and have run them in on my engine stand. I would like to swap in one of these 350s and put the TPI injection system and computer on the 350. The 1985 5.0L should be a 2 piece RMS and the two 350s are 2 piece RMS. Everything should line up. I could switch to a Rochester carb but I like the look of the TPI and FI is easier to live with in colder climate.
I am not trying to maximize performance, just want to get a fresh rebuilt V8 SBC in the car. I know the 305 has 19 lb. injectors and the 350's came with 22 lb. injectors. I previously had an L98 1990 vette and it was fun.
If I perform the swap, will it work OK or is there some reason that I would have to swap in larger injectors and reprogram the ECM? I want to avoid that as I don't want to get too deep in this thing. Just want to keep the fuel injection on this and not throw codes or have drivability issues.
At the same time, can I remove the AIR system and clean up the engine bay a little. Will that cause the ECM to throw a code?
Thanks in advance. PCOPP
Joined: Dec 2004
Posts: 16,772
Likes: 1,002
From: Mile High Country !!!
Car: 1967 Camaro, 91 z28
Engine: Lb9
Transmission: M20
Axle/Gears: J65 pbr on stock posi 10bolt
Re: TPI Swap from 305 5.0L to 350 5.7L
Iirc 85 with the HLH 3200 Vette calibration used 24#hr injectors. It would be wise to consider the 870 to 165 ecm upgrade.
Thread Starter
Junior Member
Joined: Feb 2022
Posts: 77
Likes: 8
From: New Jersey
Car: 1985 Z28 TPI 305
Engine: 5.0L VIN F TPI
Transmission: 700 R4
Axle/Gears: 3:23
Re: TPI Swap from 305 5.0L to 350 5.7L
Joined: Dec 2004
Posts: 16,772
Likes: 1,002
From: Mile High Country !!!
Car: 1967 Camaro, 91 z28
Engine: Lb9
Transmission: M20
Axle/Gears: J65 pbr on stock posi 10bolt
Supreme Member




Joined: Feb 2005
Posts: 2,509
Likes: 201
From: Hawaii
Car: 89' Firebird / 87' Formula
Engine: 3.4 / 5.0
Transmission: 700-R4
Axle/Gears: 3.42 / 3.42
Re: TPI Swap from 305 5.0L to 350 5.7L
If I recall, the 3 things you'll need are:
350 prom
350 injectors
350 Spark control module??..... thing
and that should be it.
350 prom
350 injectors
350 Spark control module??..... thing
and that should be it.
Trending Topics
Thread Starter
Junior Member
Joined: Feb 2022
Posts: 77
Likes: 8
From: New Jersey
Car: 1985 Z28 TPI 305
Engine: 5.0L VIN F TPI
Transmission: 700 R4
Axle/Gears: 3:23
Re: TPI Swap from 305 5.0L to 350 5.7L
Currently have stock pump and stock regulator. I Measure 40 psi when I turn key and pump
cycles for 2 sec. Would I just be putting an adjustable spring unit and adjusting it to ne 42 to 45 psi. Everything else no change and use 19# injectors?
cycles for 2 sec. Would I just be putting an adjustable spring unit and adjusting it to ne 42 to 45 psi. Everything else no change and use 19# injectors?
Supreme Member




Joined: Oct 2000
Posts: 3,176
Likes: 787
From: Park City, UT
Car: '92 Corvette, '89 1/2-a-'Vette
Engine: LT1, L400
Transmission: ZF6, T5
Axle/Gears: 3.45, 3.31
Re: TPI Swap from 305 5.0L to 350 5.7L
Don't NEED any of those things. They MAY be better than the stock....buuuut...they may not be, also. Stuff wasn't all that "tight" w/regard to programming back then.
Supreme Member




Joined: Feb 2005
Posts: 2,509
Likes: 201
From: Hawaii
Car: 89' Firebird / 87' Formula
Engine: 3.4 / 5.0
Transmission: 700-R4
Axle/Gears: 3.42 / 3.42
Re: TPI Swap from 305 5.0L to 350 5.7L
Supreme Member




Joined: Oct 2000
Posts: 3,176
Likes: 787
From: Park City, UT
Car: '92 Corvette, '89 1/2-a-'Vette
Engine: LT1, L400
Transmission: ZF6, T5
Axle/Gears: 3.45, 3.31
Re: TPI Swap from 305 5.0L to 350 5.7L

I would do what I've done in the past; put the hard parts together, get it running, then "Feed it what it wants", in the best/easiest way available. Yes, you would likely need an adjustable Fuel pressure regulator, or make yours adjustable. Then, play with base timing and fuel pressure to get it to run the best that it will, using those two things that you can influence.
Going from a 305 > 350, with no other changes, you're only going to increase power by 10 - 20 hp or so. Not much, so the fueling and timing shouldn't require large changes either. I've made way, WAY larger power gains with other changes and made zero changes to injectors or fuel pressure and it/they ran great. I've also gone from a stockish 305 to a 350 with the exact same intake, exhaust, configuration, etc. No changes...ran great.
Last edited by Tom 400 CFI; Jan 9, 2025 at 01:39 PM.
Joined: Jan 2005
Posts: 10,426
Likes: 497
From: Hurst, Texas
Car: 1983 G20 Chevy
Engine: 305 TPI
Transmission: 4L60
Axle/Gears: 14 bolt with 3.07 gears
Re: TPI Swap from 305 5.0L to 350 5.7L
I missed this. Yes? No? Maybe? 
I would do what I've done in the past; put the hard parts together, get it running, then "Feed it what it wants", in the best/easiest way available. Yes, you would likely need an adjustable Fuel pressure regulator, or make yours adjustable. Then, play with base timing and fuel pressure to get it to run the best that it will, using those two things that you can influence.
Going from a 305 > 350, with no other changes, you're only going to increase power by 10 - 20 hp or so. Not much, so the fueling and timing shouldn't require large changes either. I've made way, WAY larger power gains with other changes and made zero changes to injectors or fuel pressure and it/they ran great. I've also gone from a stockish 305 to a 350 with the exact same intake, exhaust, configuration, etc. No changes...ran great.

I would do what I've done in the past; put the hard parts together, get it running, then "Feed it what it wants", in the best/easiest way available. Yes, you would likely need an adjustable Fuel pressure regulator, or make yours adjustable. Then, play with base timing and fuel pressure to get it to run the best that it will, using those two things that you can influence.
Going from a 305 > 350, with no other changes, you're only going to increase power by 10 - 20 hp or so. Not much, so the fueling and timing shouldn't require large changes either. I've made way, WAY larger power gains with other changes and made zero changes to injectors or fuel pressure and it/they ran great. I've also gone from a stockish 305 to a 350 with the exact same intake, exhaust, configuration, etc. No changes...ran great.
Last edited by Fast355; Jan 11, 2025 at 01:17 AM.
Supreme Member




Joined: Oct 2000
Posts: 3,176
Likes: 787
From: Park City, UT
Car: '92 Corvette, '89 1/2-a-'Vette
Engine: LT1, L400
Transmission: ZF6, T5
Axle/Gears: 3.45, 3.31
Re: TPI Swap from 305 5.0L to 350 5.7L
Right. I guess I've just got "the touch".
Have you seen my thread on the "Hot 80's intakes!"? Where I got up to ~280 RWHP from that stock tuned, stock injector'd '89 350? Wha.....HOW???....
As a friend at my wedding said during his toast: "Tom shows what CAN be done!"

Who knows why others "can't do it".....I don't.
Have you seen my thread on the "Hot 80's intakes!"? Where I got up to ~280 RWHP from that stock tuned, stock injector'd '89 350? Wha.....HOW???....

As a friend at my wedding said during his toast: "Tom shows what CAN be done!"

Who knows why others "can't do it".....I don't.
Last edited by Tom 400 CFI; Jan 11, 2025 at 09:20 AM.
Joined: Jan 2005
Posts: 10,426
Likes: 497
From: Hurst, Texas
Car: 1983 G20 Chevy
Engine: 305 TPI
Transmission: 4L60
Axle/Gears: 14 bolt with 3.07 gears
Re: TPI Swap from 305 5.0L to 350 5.7L
Right. I guess I've just got "the touch".
Have you seen my thread on the "Hot 80's intakes!"? Where I got up to ~280 RWHP from that stock tuned, stock injector'd '89 350? Wha.....HOW???....
As a friend at my wedding said during his toast: "Tom shows what CAN be done!"

Who knows why others "can't do it".....I don't.
Have you seen my thread on the "Hot 80's intakes!"? Where I got up to ~280 RWHP from that stock tuned, stock injector'd '89 350? Wha.....HOW???....

As a friend at my wedding said during his toast: "Tom shows what CAN be done!"

Who knows why others "can't do it".....I don't.
Last edited by Fast355; Jan 13, 2025 at 03:33 PM.
Supreme Member




Joined: Oct 2000
Posts: 3,176
Likes: 787
From: Park City, UT
Car: '92 Corvette, '89 1/2-a-'Vette
Engine: LT1, L400
Transmission: ZF6, T5
Axle/Gears: 3.45, 3.31
Re: TPI Swap from 305 5.0L to 350 5.7L
Anyway, The OP's car will run, and run pretty good w/the 350 swap and basic adjustments. It'll be more fun than the 305 -if not a lot more powerful, and I'll help the OP get it done, rather than think of every reason why "it'll never run!"

Congrats on "Fixing stuff"....I was simply sharing what CAN be done. I can't speak to those who can't.
Last edited by Tom 400 CFI; Jan 13, 2025 at 07:52 PM.
Joined: Jan 2005
Posts: 10,426
Likes: 497
From: Hurst, Texas
Car: 1983 G20 Chevy
Engine: 305 TPI
Transmission: 4L60
Axle/Gears: 14 bolt with 3.07 gears
Re: TPI Swap from 305 5.0L to 350 5.7L
I'm sorry that you completely missed the point, Fast. With your vast and radical "expertise" I'm surprised that you didn't pick up on the fundamental point of power gains...and the associated fuel requirements -regardless of displacement. Actually, I started with a 305 that was 170 hp and ended w/a 400 that was ~300 hp. The Kart is a completely different example that was simply....another example where there has been a large power gain, in this case, ~70 RWHP gain, w/o issues, no injector change, no tune change. Just an example....just to show what CAN be done. Did you read the part about the 305 > 350 swap w/o changing injectors (or tune)? 'Cause that was in there too.
Anyway, The OP's car will run, and run pretty good w/the 350 swap and basic adjustments. It'll be more fun than the 350 -if not a lot more powerful, and I'll help the OP get it done, rather than think of every reason why "it'll never run!"
Congrats on "Fixing stuff"....I was simply sharing what CAN be done. I can't speak to those who can't.
Anyway, The OP's car will run, and run pretty good w/the 350 swap and basic adjustments. It'll be more fun than the 350 -if not a lot more powerful, and I'll help the OP get it done, rather than think of every reason why "it'll never run!"

Congrats on "Fixing stuff"....I was simply sharing what CAN be done. I can't speak to those who can't.
I ran a 383 TPI setup on a stock 350 TBI PCM and chip. Fired it up and actually drove it. Does not mean it ran even close to correctly even though it did not set a single DTC.
Supreme Member




Joined: Oct 2000
Posts: 3,176
Likes: 787
From: Park City, UT
Car: '92 Corvette, '89 1/2-a-'Vette
Engine: LT1, L400
Transmission: ZF6, T5
Axle/Gears: 3.45, 3.31
Re: TPI Swap from 305 5.0L to 350 5.7L
Here is the first test that I ran...
You can clearly tell that the BLM's are ALL f'ed up! Just a total mess!
Joined: Jan 2005
Posts: 10,426
Likes: 497
From: Hurst, Texas
Car: 1983 G20 Chevy
Engine: 305 TPI
Transmission: 4L60
Axle/Gears: 14 bolt with 3.07 gears
Re: TPI Swap from 305 5.0L to 350 5.7L
I did tons of testing! There is an entire thread documenting my test results, and it's got actual, real, objective data! Check it out, some time.
Here is the first test that I ran...
https://youtu.be/_d-HAyti8LQ?si=eFSH7SAXbVoV0BI0
You can clearly tell that the BLM's are ALL f'ed up! Just a total mess!

Here is the first test that I ran...
https://youtu.be/_d-HAyti8LQ?si=eFSH7SAXbVoV0BI0
You can clearly tell that the BLM's are ALL f'ed up! Just a total mess!

Supreme Member




Joined: Oct 2000
Posts: 3,176
Likes: 787
From: Park City, UT
Car: '92 Corvette, '89 1/2-a-'Vette
Engine: LT1, L400
Transmission: ZF6, T5
Axle/Gears: 3.45, 3.31
Re: TPI Swap from 305 5.0L to 350 5.7L
You can guess all you want, but from your statements above, it's obvious that you haven't a clue, thus, your implications are worthless and show us how little you actually know. I believe that you read this already: It was clarified in the "10x the tork" thread. Had nothing to do with the ESC, BLM's, INT's, XYZ', or LMC's. But, I get it....you're in VAN LAND! Everything is different (made-up) over in Van Land. 
Since you're comprehension challenged, though, I'll spoon-feed you (again): It was a beater engine, that had been poorly maintained. That's it. Lack of oil changes + hi miles + beatage = spun rod bearings. It's a pretty simple concept for most peeps to comprehend.
I'll add, Sure am glad that YOU aren't doing the diag (touching) my stuff.

Since you're comprehension challenged, though, I'll spoon-feed you (again): It was a beater engine, that had been poorly maintained. That's it. Lack of oil changes + hi miles + beatage = spun rod bearings. It's a pretty simple concept for most peeps to comprehend.
I'll add, Sure am glad that YOU aren't doing the diag (touching) my stuff.
Last edited by Tom 400 CFI; Apr 7, 2025 at 01:29 PM.
Thread
Thread Starter
Forum
Replies
Last Post






That'd work just fine. 