V6 Discussion and questions about the base carbureted or MPFI V6's and the rare SFI Turbo V6.

3.9L 60 degree V6

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Old Oct 31, 2003 | 08:38 AM
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Car: 88 BMW 535i
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3.9L 60 degree V6

got this from www.60degreev6.com

Cant wait till someone drops one of these babies in a 3rd gen

PONTIAC, Mich. ¡V Thomas Edison said, ¡§Genius is one percent inspiration, 99 percent perspiration.¡¨ GM Powertrain engineers have slightly rearranged Edison¡¦s ratio, using equal parts of inspired new engineering and exacting evolution of existing technology to develop the new 240-horsepower 3900 V-6.

¡§The application of elegant-yet-simple technology to a proven architecture allowed us to give the new 3900 V-6 premium-engine attributes, such as variable valve timing and active intake, at a cost more customers can afford,¡¨ said Dick Michalski, chief engineer for 60-degree OHV V-6 engines. ¡§The 3900 will give GM car buyers a terrific combination of high power density, outstanding low-speed torque and excellent fuel economy.¡¨

The 3900, the latest in GM¡¦s ¡§high-value¡¨ family of 60-degree overhead valve V-6 engines, benefits from two significant new technology applications that simultaneously deliver increased power and markedly reduced fuel consumption and emissions.

The 3.9-liter is GM¡¦s first V-6 to use the innovative Displacement on Demand (DOD) cylinder-deactivation system. DOD significantly reduces overall fuel consumption by allowing the engine to operate on just half of its cylinders when driving conditions don¡¦t require full power. GM will first launch the technology on the Gen IV Vortec 5300 V-8 engine and will add it to the 3900 V-6 in 2005. The 3900 will debut without DOD in the all-new, midsize Pontiac G6.

But DOD isn¡¦t the new 3900¡¦s only claim to fame: it also is the first GM overhead-valve (OHV) engine to employ variable valve timing ¡V a torque- and efficiency-enhancing feature until now typically reserved for more expensive overhead-camshaft (OHC) architecture engines. Engines with ¡§fixed¡¨ valve timing compromise between conflicting performance demands in order to provide an acceptable overall balance of engine operation. The 3900¡¦s variable valve timing system largely eliminates those compromises, allowing the engine to produce more torque in a wider range of engine operation ¡V while concurrently reducing emissions and improving fuel economy.

The two new technologies combine to give the 3900 V-6 high specific output and torque across a broad operating range, along with a lusty dose of torque that peaks at a low, satisfying engine speed. The 3900 is estimated to develop 240 horsepower at 5900 rpm and 245 lb.-ft. of torque at just 2800 rpm. Moreover, thanks to the 3900¡¦s torque-enhancing technologies, 90 percent of peak torque is available from 1800 rpm to 5800 rpm, enhancing the engine¡¦s driveability and performance ¡§feel.¡¨

Improved fuel economy
The new 3900 V-6 (LZ8) is a 3.9-liter, two-valves-per-cylinder OHV V-6 that is most closely related to the 3500 V-6 (LX9) launched for the 2004 model year Chevrolet Malibu. The largest of GM¡¦s expanding family of 60-degree V-6 engines, the 3900 achieves its 3900 cc of displacement via an increase in bore size to 99 mm from the 3500 V-6¡¦s 94 mm ¡V and also incorporates several important new innovations and upgrades.

The 3900 is GM Powertrain¡¦s first V-6 engine to use the unique Displacement on Demand (DOD) technology. The Displacement on Demand system was designed to markedly improve the fuel efficiency of six- and eight-cylinder engines without sacrificing performance. The system boosts aggregate fuel economy by between 6 percent and 8 percent.

Michalski said the 3900¡¦s increased displacement fits like glove-in-hand with Displacement on Demand: ¡§A bigger engine is better when you want to maximize the amount of time the engine spends in three-cylinder operation,¡¨ he explained.

Typically, increasing an engine¡¦s displacement also increases its fuel consumption ¡V but not so when an engine sports Displacement on Demand. Enlarging the 3900¡¦s displacement by 400 cc actually improves its overall fuel economy because the larger displacement translates to a greater amount of time the engine can operate in its ultra-efficient three-cylinder mode. As it turns out, bigger really is better when using Displacement on Demand.

The Displacement on Demand system is designed to enhance fuel economy in a totally unobtrusive manner. The 3900 always starts on six cylinders, and always uses six cylinders when the powertrain controller determines the vehicle¡¦s speed or load requires additional power. But since most routine driving requires only a fraction of an engine¡¦s total power, once underway the 3900-equipped vehicle will seamlessly transition to three-cylinder mode. If, for example, the driver requires higher performance or the vehicle is negotiating a steep grade, the 3900 instantaneously reverts to all-cylinder operation.

In light-load driving situations, Displacement on Demand maximizes each of the three operating cylinder¡¦s thermal, mechanical and pumping efficiencies, rather than sending fuel to six cylinders that aren¡¦t doing as much work. And when the cylinders themselves are optimally sized, as with the new 3900, Displacement on Demand will instruct the engine to operate more of the time in three-cylinder mode.

Attaining the engine displacement to maximize Displacement on Demand¡¦s advantages created its own unique challenge, however. Michalski said that to attain the 3.9 liters of displacement Powertrain engineers deemed ideal, the 3900¡¦s larger cylinder bores had to be offset 1.5 mm from the crankshaft center line so that the cylinders did not interfere with the camshaft. This required development of a new engine-block design for the 3900.

New electromechanical controls
In typical two-valves-per-cylinder OHV engines, the camshaft has a lobe corresponding to each cylinder¡¦s intake and exhaust valve. As the camshaft turns, the lobe contacts a hydraulic roller valve lifter, which drives the pushrod that translates the camshaft¡¦s rotating motion to the linear motion that opens each valve.

But in Displacement on Demand-equipped engines, half of the cylinders have unique two-piece valve lifters, which incorporate two telescoping sections that can collapse into one another. An oil-pressure-activated locking pin in the lifters is engaged or disengaged ¡V on command from the engine control module (ECM) ¡V according to whether Displacement on Demand operation is warranted.

For normal six-cylinder operation with the 3900 V-6, the locking pin solidly fixes the valve lifters¡¦ two telescoping sections, meaning that as the camshaft lobe contacts the lifter, the intake and exhaust valves are opened. To deactivate three of the six cylinders, hydraulic pressure is used to unlock the pin, enabling the valve lifters¡¦ two sections to freely telescope into one another. Thus as the camshaft lobe contacts the ¡§deactivated¡¨ valve lifter, one section compresses into the other and the camshaft motion is not translated to the pushrod, meaning that cylinder¡¦s intake and exhaust valves remain closed.

Thanks to the split-second electromechanical control available from the 3900 V-6¡¦s powerful ECM ¡V as well as the ECM¡¦s ability to electronically ¡§speak¡¨ with many other engine- and transmission-control sensors ¡V cylinder deactivation and reactivation can occur in milliseconds. As a result, the transition between six-cylinder and three-cylinder operation is seamless and imperceptible to vehicle occupants.

Variable valve timing delivers new flexibility
The new 3900 V-6 also boasts GM¡¦s first use of variable valve timing for an OHV V-6 engine. The variable valve timing system uses an electronically controlled hydraulic gear-driven camshaft phaser to alter the relationship of the camshaft as much as 40 degrees overall (25 degrees retard and 15 degrees advance) relative to the crankshaft.

The 3900¡¦s camshaft phaser provides for infinitely variable adjustment of camshaft timing with respect to the crankshaft. By electronically controlling the camshaft, the optimum location can be selected for various engine operating conditions, maximizing torque and horsepower outputs.

Variable valve timing also presents significant emissions benefits, said Dr. Gary Horvat, assistant chief engineer, 60-degree OHV V-6 engines. The 3900¡¦s precision valve control means engineers could eliminate the external exhaust gas recirculation (EGR) system. In addition, maximum exhaust-valve opening helps the 3900 to quickly warm the exhaust catalyst, improving cold-start emissions.

¡§The system simplifies things greatly for emissions calibration,¡¨ said Horvat. ¡§We have considerably more control over output ¡V and a better overall emissions ¡¥profile¡¦ ¡V as a result of going to variable valve timing.¡¨

The 3900¡¦s variable valve timing is coupled with another important new feature: a dual-path, active intake manifold. The active manifold is an engine feature usually found only on high-cost, premium European performance cars, but the new manifold design is standard with the 3900 V-6.

¡§The variable intake manifold is a significant low-speed torque ¡¥enhancer¡¦ for the 3900,¡¨ said Michalski. ¡§It gives the 3900 a broader torque curve that retains higher specific torque output across the engine speed range.¡¨ As with Displacement on Demand, the active intake manifold is designed to make the most of the 3900 V-6¡¦s increased displacement.

The active air intake optimizes incoming airflow through a valve in the intake manifold. The valve creates longer or shorter intake tracts that correspond to desired engine-performance parameters. At low engine speeds, the valve creates a longer path for intake air, enhancing combustion efficiency and torque output. At higher engine speeds, the valve opens, creating a shorter air path for maximum power production.

Refinement, durability
Although the new 3900 V-6 was designed as a high-output, performance-oriented engine, it hardly foregoes the traits of reliability, durability and refinement that are characteristics of GM Powertrain¡¦s ¡§high-value¡¨ engine families.

The 3900 incorporates many of the same features and components that have made the 3100, 3400 and 3500 OHV V-6s mainstays for numerous GM vehicles. For example, because of the processing demands of new features like variable camshaft timing and the active intake manifold, the 3900¡¦s engine control module is the latest, most-powerful ECM currently used by GM. The Motorola-based E67 has 32-bit processing power and incorporates 32 megabytes of Burst Flash memory, 32 kilobytes of external RAM and 36 kilobytes of internal RAM, as well as a high-speed CAN bus to deliver optimal networking capability.

Other 3900 V-6 technical highlights:
„X Electronic throttle control. The ETC system eliminates the physical connection between the accelerator pedal and the engine throttle. This well-proven ¡§by-wire¡¨ control allows for remarkably precise engine control and response, while simultaneously enhancing the engine¡¦s interface with Displacement on Demand, variable valve timing, and active intake systems.

„X A power- and efficiency-enhancing 9.8:1 compression ratio. Although engines with compression ratios exceeding approximately 9.5:1 often require premium unleaded fuel to prohibit engine ¡§knock,¡¨ the 3900 delivers full performance on regular unleaded gasoline.

„X Oil jets spray the underside of each piston with a continuous bath of cooling oil, increasing longevity and reducing engine-operating temperatures. For high-output engines like the 3900, piston-cooling jets help to ensure long-term durability.

„X A high-capacity oil pump delivers appropriate amounts of lubrication to the 3900¡¦s new oil systems: Displacement on Demand, camshaft phaser and the piston-cooling jets.

„X Low-friction roller cam followers for valve lifters. This premium component cuts friction and wear by providing a rolling rather than a sliding surface between the camshaft and the valve lifter.

„X The Quick Sync 58X ignition allows the ECM to instantly discern the exact location of each piston when the engine is started. This enables the ECM to immediately select optimum fuel, spark and intake parameters to reduce startup emissions. The Quick Sync ignition also provides for more-refined engine starting.

The 3900 V-6 will be produced at GM Powertrain¡¦s Tonawanda, N.Y., assembly plant.
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Old Oct 31, 2003 | 08:42 AM
  #2  
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Cadalac had a V8 that functioned that was back in the late 70's- It was the biggest piece pf crap running off of just one side- The where so many long term problems.
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Old Oct 31, 2003 | 08:47 AM
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Originally posted by AGood2.8
Cadalac had a V8 that functioned that was back in the late 70's- It was the biggest piece pf crap running off of just one side- The where so many long term problems.
the new DOD engines are supposed to work very well and be super smooth.
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Old Oct 31, 2003 | 09:23 AM
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Cadillac had its V8-6-4 back in the early 80s IIRC and it was certainly a farce. But we're talking 20+ years of advances in engine management, and it certainly is feasible now. We now have independently computer controlled injectors, ignition coils, and even valve timing, instead of mechanical carbs and distributors. Mercedes already has a similar system in place in some of it models, and GM doesn't want to be late to the party.
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Old Oct 31, 2003 | 09:28 AM
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Like we as a group wouldn't find a way to disable the DOD.

First question should be is it swapable into ours like a 3.4 is.


Matt
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Old Oct 31, 2003 | 09:55 AM
  #6  
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Car: 2006 'Nox 91 Camaro RS 91 1500 Silv
Engine: GM 3.8L, 305 SBC, 350 SBC
Transmission: Auto, auto, auto
To me it seems like we'd need to swap tranny, and ecm with the engine. Plus there'd need to be changes to the gas pedal and whatever kind of "throttle linkage" is has. Assuming the tranny would fit tho, it seems like it could be done without too much trouble...a little more than a 3.4 swap, but definately worth it for all the benefits

It does seem feasible however to put our 2.8-3.1 intakes on the longblock so long as we can disable the DOD and the tranny's bolt up. There would need to be a place to put a distributor though

DOD could probably be disabled with either ecm modifications, new lifters so they can't shut a cylinder down, or a combo of both.

Last edited by Damien00677; Oct 31, 2003 at 10:04 AM.
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Old Oct 31, 2003 | 10:03 AM
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DOD might be ok as long as its rotating. I think the caddy's had problems cause it was the same cylinders all the time.

But It would be neat if we could just use the long block and stick all of our crap on it. Espicallyfor those in smog country.

Matt
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Old Oct 31, 2003 | 10:25 AM
  #8  
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Originally posted by NHRATA01
Cadillac had its V8-6-4 back in the early 80s IIRC and it was certainly a farce. But we're talking 20+ years of advances in engine management, and it certainly is feasible now. We now have independently computer controlled injectors, ignition coils, and even valve timing, instead of mechanical carbs and distributors. Mercedes already has a similar system in place in some of it models, and GM doesn't want to be late to the party.
It wasn't a problem with controls. The problem lies in motor vibration when not all the cylinders are firing- this puts uneven load on the bottom end of the motor.

If the new 3.9 still maintains the 1-2-3-4-5-6 firing order then it just may be the motor to handle this though because there is even firing onto the assembly still through 1-3-5 or 2-4-6 depending on which side- I don't know about the colaspable valve thing though, that will have problems- they should just only cut the injector and route two O2 sensors on each primary of the Y-pipe so the computer can fire each bank accordingly not after they merge.

I personally think it would have been better served to add a cutoff solinoid to the intake bank the shuts dowm for economy rather than having a colaspable valve train to limit intake compression for better milage. Then if the solinoid were to fail- there would not be any kind of failure to the valve train. I would also be easier to service incase of solinoid failure.- Heck, I should be a GM engineer.

Last edited by AGood2.8; Oct 31, 2003 at 10:31 AM.
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Old Oct 31, 2003 | 01:05 PM
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Engine: GM 3.8L, 305 SBC, 350 SBC
Transmission: Auto, auto, auto
The engine becomes way more efficient by colapsing a lifter and not allowing any air into the cylinder. If they were to just cut an injector, half the air would still be going into the cylinders that aren't firing. Thus you would be wasting half the air you take in, and since an engine is a big air pump, that becomes a problem. I agree that fixing a lifter that isn't collapsing or stays collapsed would be a PITA.

By putting a solinoid to stop incoming air ( which I think is what you're saying), I think it would cause a vaccuum before every cylinder. That may cause the next charge that is allowed into that area to not be sucked into the cylinder or only partially be sucked into the cylinder.

I see 5th gen F-body potential in this engine though

Heck, I am going to try to be a GM engineer

Last edited by Damien00677; Oct 31, 2003 at 01:10 PM.
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Old Oct 31, 2003 | 01:12 PM
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You know, i'd think the economy would increase though by holding a valve open so the engine isn't fighting compression of the cylinders that are not fireing.

BTW I am pretty sure GM employs one O2 sensor for each cylinder bank on any of its newer V engines. I know the LSx based V8s have one pre-cat O2 sensor per bank.

BTW I tried to be a GM Engineer but they had a hiring freeze on 3 years ago
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Old Oct 31, 2003 | 01:30 PM
  #11  
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Car: 2006 'Nox 91 Camaro RS 91 1500 Silv
Engine: GM 3.8L, 305 SBC, 350 SBC
Transmission: Auto, auto, auto
Well I'm going to GM's engineering school, so I think I can get in. Maybe holding one valve open all the time would cause the valve and cylinder to hit? It does seem like bad planning though to not have a way to dissipate the compression in the cylinder.
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Old Oct 31, 2003 | 03:58 PM
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Axle/Gears: 3.55 posi / 3.23
Just when you think you're pulling away, they .1 up ya
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Old Oct 31, 2003 | 05:39 PM
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I don't much about the Pontiac car that they are going to put it in, but is it FWD. If it is, then we are all screwed anyway. Also, it says that they had to create an all new block for this motor, I bet the bolt pattern is different and needs a different trans. Just a thought. Feel free to correct me if you have any better info on this.
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Old Nov 1, 2003 | 01:20 AM
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Never know... if she could mount into my car, I'd be happy with a 3.9L V6 roller setup. It uses hydraulic pressure to activate the DoD. Just kill the 'pressure' used to allow the lifter to collapse.
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Old Nov 1, 2003 | 12:19 PM
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THANKS SO MUCH FOR THIS ARTICLE
This is the most I've read about the new gen 60* engine family. All I've seen so far is the test vehicle on the road (2005 Caddy CTS), along with "some specs" in the accompaning article & pics of this engine in Hot Rod & Car Craft.
This supplied article says it's information is only FWD version. I do know from reading Autoweek that this new 60* is destined for a RWD platform, also.
NEW Technology (I CERTAINLY HOPE) can make a 8-6-4 drivetrain cooperate in todays environment. I understand the 8-6-4 technology will also be on the C6 Corvette drivetrain to help the fuel ratings soar!
THE OLD 8-6-4 set up was a hugh toad on the road!
I BELIEVE a "certain" variation of this "new 60* mill" will easily swap under our hoods.

IF NOT I'll take/make (one day) my 1985 Firebird plus a new LS1/6+T56 Tranny+4th Gen Rear Axle combo, please! I think that'll be most (economical) swap fun I could do with this 3rd Gen platform!
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Old Nov 1, 2003 | 01:06 PM
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Lets just hoppe that GM has thought ahead and made all new engines FWD or RWD useable. If they are running electronic throtle and linkages, all it would need is some universal bolt patters.
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Old Nov 1, 2003 | 07:44 PM
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Originally posted by KED85

IF NOT I'll take/make (one day) my 1985 Firebird plus a new LS1/6+T56 Tranny+4th Gen Rear Axle combo, please! I think that'll be most (economical) swap fun I could do with this 3rd Gen platform!
This would probably be cheaper than just the 3900 itself.
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Old Nov 1, 2003 | 10:31 PM
  #18  
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From: Mostly in water off So. Cal
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I don't want no stinkin "new generation" motor for my 3rd gen. I am diehard to hot rod a traditional pushrod 60*v6 like these cars came with.
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Old Nov 2, 2003 | 06:20 AM
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amen to you. I think I'll keep my old carbed 2.8. it will stick to a mustangs gt 4.6's door......it's good enough for me (hehe almost)
I mean the new the motor the less you can do.
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Old Nov 2, 2003 | 09:03 AM
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Car: 1988 Chevy Camaro Hardtop
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Stick to a modular 4.6's door?

rofl... what are you running, a 75 shot?

Modular 4.6 GT (A true GT.. they do have a 'pony package' that gives you the GT looks, with the 3.8) runs high/mid 14s. A 2.8 isn't near that.
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Old Nov 2, 2003 | 10:07 AM
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I don't want no stinkin "new generation" motor for my 3rd gen. I am diehard to hot rod a traditional pushrod 60*v6 like these cars came with.

I got 5 rides (Until I buy the "Looser Cruiser" for my Wife).
One of Five I paid $300 for it.
I've put it back together with band aids & kept it alive until I performed open surgery (engine tranny swap/rebuild).
I keep thinking about your neighbor with that Northstar in a Vega. "Very Interesting"!
This 85 Firebird is the candidate for some modern technology on the cheap. I really liked the article I read in Chevy High Performance. Especially the 4th Gen Rear Axle swap part. Why perform another V6 swap (when this 95 3.4 dies) when LS1/6/T56 will be future/soon cheap wrecking yard fodder? To me, the thought of an Aluminum Mill, making equal/more HP/Torque than a heavier, lower power Iron Mill, with matching intergrated double overdrive stick shift makes me very happy. I would love to score a wrecked 2000 V8 F Body on the cheap. "Raid the Parts Bin, indeed!"

All my other 4 rides (67 RS/SS 4 spd Camaro Convert, 68 Camaro Coupe, 74 Corvette T Top & Blazer listed below) are "The Right Way", OF COURSE!
Is there any other way?
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Old Nov 2, 2003 | 10:34 AM
  #22  
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From: Mostly in water off So. Cal
Car: '87 Chev
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Transmission: DY T700
Originally posted by KED85
I got 5 rides (Until I buy the "Looser Cruiser" for my Wife).
Oh my g()D- I am still laughing as I type this
I can totally relate. My wife too will be getting a "looser Cruiser" in the next year or two. I'm fighting it, but she does want ONE car in the family that doesn't drive like a nascar going to dinner. I don't own a 4-door, so going out with friends is always a "take there car", or "take two vehicles" ordeal.
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Old Nov 9, 2003 | 01:16 AM
  #23  
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There were talking about GM and this engine on the news today. It gonna make them big SUV's good on gas.?

Matt
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