here's a how 2 ? 4u!
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Joined: Jun 2002
Posts: 6,819
Likes: 3
From: AR
Car: 1991 Camaro RS Vert
Engine: 350 S-TPI
Transmission: T5
Axle/Gears: GU5/G80/J65
leaky....
Pull upper plenium off. Pull fuel rail up and somehow support it so the tips of injectors are touching NOTHING. Lay clean papertowels down. Make fuel pump kick on tell its done cycling. If you see fuel on the tips, or spots on the paper towels, they are leaking.
Clogged/plugged, send them in is only way I know how.
Pull upper plenium off. Pull fuel rail up and somehow support it so the tips of injectors are touching NOTHING. Lay clean papertowels down. Make fuel pump kick on tell its done cycling. If you see fuel on the tips, or spots on the paper towels, they are leaking.
Clogged/plugged, send them in is only way I know how.
Supreme Member
Joined: Mar 2000
Posts: 13,414
Likes: 6
From: Central NJ, USA
Car: 1986 Firebird
Engine: 2.8 V6
Transmission: 700R4
Easier (but nobody here likes to do it)- Put a fuel pressure gauge on the fuel rail valve and make sure the pressure holds steady with key on & engine stopped. http://www.actron.com/product_detail.php?pid=16174
Clogged/plugged = injector balance test, but again, that requires a fuel pressure gauge, along with an injector tester. I bought mine for cheap from the Actron.com website's garage sale - but apparently they've redesigned their website, and there's no more garage sale.
Clogged/plugged = injector balance test, but again, that requires a fuel pressure gauge, along with an injector tester. I bought mine for cheap from the Actron.com website's garage sale - but apparently they've redesigned their website, and there's no more garage sale.
Senior Member
Joined: Jan 2004
Posts: 920
Likes: 0
From: Belchertown MA
Car: 1988 Pontiac Firebird
Engine: 2.8 Lt
Transmission: 5 Spd
Not stealing this topic but, how hard is it to take that upper plenium off? Mine hasn't been off since I bought the car and I'm afraid to break something or strip a bolt. Will it come right off? Thanks
Supreme Member
Joined: Mar 2000
Posts: 13,414
Likes: 6
From: Central NJ, USA
Car: 1986 Firebird
Engine: 2.8 V6
Transmission: 700R4
The bolts won't be stuck; they're steel bolts going into aluminum, they're only on there with 12-15 ft/lbs of torque.
Because of that, only put the bolts back with 12-15 foot pounds worth of torque!!! Steel bolts can strip out aluminum threads, OR crack the plenum bolt holes. For those of you without torque wrenches (why?? Buy a torque wrench!), 12-15 foot pounds is about "a little past snug".
For the upper-plenum-to-lower-plenum gaskets, try not to re-use them. They've flattened out, and re-using them can cause a vacuum leak. Instead of paying $30 for a full intake gasket set just to use 2 gaskets, buy a roll of thin, flat black gasket material for $3. Get an x-acto penknife and a hollow punch, and trace/cut your own new gaskets. Use the old ones as a template; they should come off in one piece. If only one comes off in one piece, guess what, both gaskets are the same dimension... so you can use one original old gasket to make two new ones.
When you put the new gaskets and the plenum back on, snug the bolts up in a cross-pattern (make a star pattern over the plenum, example, rear right bolt, then front left bolt, then middle right bolt, then rear left bolt, etc...). Then do the same pattern for bringing the bolts up to torque. This ensures even "clamping" over the whole plenum, and keeps the gaskets flat.
So as long as you don't overtighten those bolts when you put the plenum back on, you won't crack anything.
OH- same thing (with bolt torque) goes for the throttle-body-to-upper-plenum bolts, too. 12-15 ft/lbs torque. Same for the thermostat housing bolts. Same for the transmission pan bolts. Same for any steel bolt that goes into an aluminum hole!!!
Afterthought- it's a good idea to lay shop rags over the plenum openings when you remove the upper plenum; that way you don't drop anything into the holes! Plus it looks cool too.
Because of that, only put the bolts back with 12-15 foot pounds worth of torque!!! Steel bolts can strip out aluminum threads, OR crack the plenum bolt holes. For those of you without torque wrenches (why?? Buy a torque wrench!), 12-15 foot pounds is about "a little past snug".
For the upper-plenum-to-lower-plenum gaskets, try not to re-use them. They've flattened out, and re-using them can cause a vacuum leak. Instead of paying $30 for a full intake gasket set just to use 2 gaskets, buy a roll of thin, flat black gasket material for $3. Get an x-acto penknife and a hollow punch, and trace/cut your own new gaskets. Use the old ones as a template; they should come off in one piece. If only one comes off in one piece, guess what, both gaskets are the same dimension... so you can use one original old gasket to make two new ones.
When you put the new gaskets and the plenum back on, snug the bolts up in a cross-pattern (make a star pattern over the plenum, example, rear right bolt, then front left bolt, then middle right bolt, then rear left bolt, etc...). Then do the same pattern for bringing the bolts up to torque. This ensures even "clamping" over the whole plenum, and keeps the gaskets flat.
So as long as you don't overtighten those bolts when you put the plenum back on, you won't crack anything.
OH- same thing (with bolt torque) goes for the throttle-body-to-upper-plenum bolts, too. 12-15 ft/lbs torque. Same for the thermostat housing bolts. Same for the transmission pan bolts. Same for any steel bolt that goes into an aluminum hole!!!
Afterthought- it's a good idea to lay shop rags over the plenum openings when you remove the upper plenum; that way you don't drop anything into the holes! Plus it looks cool too.
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Senior Member
Joined: Nov 2002
Posts: 613
Likes: 0
From: Dubuque, IA
Car: 2006 'Nox 91 Camaro RS 91 1500 Silv
Engine: GM 3.8L, 305 SBC, 350 SBC
Transmission: Auto, auto, auto
I've got some 3.4 injectors that Rich as Cruzin Performance cleaned for me. I ran them for not even 100 miles before switching them out for the old 2.8 ones (I thought they were the cause of my high emission problem) and I'm a bit too lazy to swap them back. They've been sealed up since I took them out so if you want them let me know, I'm sure I could part with them for less than a parts store would .
Senior Member
Joined: Nov 2002
Posts: 613
Likes: 0
From: Dubuque, IA
Car: 2006 'Nox 91 Camaro RS 91 1500 Silv
Engine: GM 3.8L, 305 SBC, 350 SBC
Transmission: Auto, auto, auto
Like I said in my previous post, I thought they were the cause of my high emission problem. It turns out they weren't and I think TomP (IIRC he did the swap as well) could back me up on that they don't cause any emissions problems. They work fine, I had them cleaned and worked over so that they all put out within the given tolerances of each other. I don't have the paper from Cruzin Performance any more though.
Senior Member
Joined: Jan 2004
Posts: 920
Likes: 0
From: Belchertown MA
Car: 1988 Pontiac Firebird
Engine: 2.8 Lt
Transmission: 5 Spd
I do think they would cuase the idle of the motor to run reach though. I buddy of mine did that and his ran a bit rich at idle, how much are you looking at? Thanks
Senior Member
Joined: Nov 2002
Posts: 613
Likes: 0
From: Dubuque, IA
Car: 2006 'Nox 91 Camaro RS 91 1500 Silv
Engine: GM 3.8L, 305 SBC, 350 SBC
Transmission: Auto, auto, auto
I think Tom might be able to give some more definate answers to the rich problem. I thought he took the New Jersey emissions test with some in and passed. What do you say to $100 plus whatever shipping is.
Supreme Member
Joined: Mar 2000
Posts: 13,414
Likes: 6
From: Central NJ, USA
Car: 1986 Firebird
Engine: 2.8 V6
Transmission: 700R4
If they caused me to run rich enough to smell it, I don't think I would've passed NJ emissions! (They throw us on the chassis dyno, like in California.)
Click on this for full details: https://www.thirdgen.org/techbb2/sho...hreadid=232064
Oh, one point, though- I put 3.1 injectors in. I don't know what 3.4 injectors would do!!
Click on this for full details: https://www.thirdgen.org/techbb2/sho...hreadid=232064
Originally posted by TomP
Question: Will a 2.8 pass the ASM/5015 (Assembly & Maintenance, 50% dyno load at 15 MPH) NJ smog test if it has 3.1 injectors?
Answer: YES, because I PASSED today!! Hell yeah!!
Here's the data!
NOx
-----
max allowed: 1227
my reading: 395
HC
-----
max allowed: 162
my reading: 101
CO
-----
max allowed: 0.91
my reading: 0.02 (wow!)
Not bad for 266,947 miles!
Thank you to Dale, LT1guy/RedRaif, Karl (KED85), Gumby, & CaliCamaro for the help in https://www.thirdgen.org/techbb2/sho...hreadid=214856 !! The injectors were Multec units from a 90-92 3.1 f-body, unknown mileage- and I never got to send them to Cruzinperfromance.com for a cleaning. (I got a ticket for expired inspection and had to get inspected quick!)
Work done to pass:
-cleaned distributor cap/rotor contacts with file
-new AC R42TS plugs, gapped to 0.045
-Purolator air filter in original GM airbox
-cleaned IAC system
-verified correct voltage for TPS
-pcv valve
-fuel filter
-oil & oil filter change
-checked all plug wires with ohmmeter
*new Catco catalytic convertor from SummitRacing.com , CTO-4115
-new oxy sensor
-fixed exhaust leak at manifold-to-y-pipe connection (more later)
-Valvoline Synpower "Complete Fuel Treatment", $10 @ Pep Boys
-5 stitches at ER last night
Question: Will a 2.8 pass the ASM/5015 (Assembly & Maintenance, 50% dyno load at 15 MPH) NJ smog test if it has 3.1 injectors?
Answer: YES, because I PASSED today!! Hell yeah!!
Here's the data!
NOx
-----
max allowed: 1227
my reading: 395
HC
-----
max allowed: 162
my reading: 101
CO
-----
max allowed: 0.91
my reading: 0.02 (wow!)
Not bad for 266,947 miles!
Thank you to Dale, LT1guy/RedRaif, Karl (KED85), Gumby, & CaliCamaro for the help in https://www.thirdgen.org/techbb2/sho...hreadid=214856 !! The injectors were Multec units from a 90-92 3.1 f-body, unknown mileage- and I never got to send them to Cruzinperfromance.com for a cleaning. (I got a ticket for expired inspection and had to get inspected quick!)Work done to pass:
-cleaned distributor cap/rotor contacts with file
-new AC R42TS plugs, gapped to 0.045
-Purolator air filter in original GM airbox
-cleaned IAC system
-verified correct voltage for TPS
-pcv valve
-fuel filter
-oil & oil filter change
-checked all plug wires with ohmmeter
*new Catco catalytic convertor from SummitRacing.com , CTO-4115
-new oxy sensor
-fixed exhaust leak at manifold-to-y-pipe connection (more later)
-Valvoline Synpower "Complete Fuel Treatment", $10 @ Pep Boys
-5 stitches at ER last night




