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Custom dual 3" into single 4"

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Old Jun 19, 2005 | 04:15 PM
  #1  
red406's Avatar
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From: New Waterford, Ohio
Car: '84 Z28
Engine: 406 sb
Transmission: th400
Axle/Gears: Moser M9/5:14 ratio/Billet Locker
Custom dual 3" into single 4" (pics)

I just finished this custom exhaust. I used a Flowmaster scavenger series Y-collector. It fits great and sounds awsome!



To make this fit in a lowered 84' Z28 I used Hedman LT's and notched the frame.





With a Mufflex 4" single exit exhaust, it sounds mean.



Installed pics comming soon!

Last edited by red406; Jun 19, 2005 at 04:33 PM.
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Old Jun 20, 2005 | 08:00 PM
  #2  
red406's Avatar
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From: New Waterford, Ohio
Car: '84 Z28
Engine: 406 sb
Transmission: th400
Axle/Gears: Moser M9/5:14 ratio/Billet Locker
I finally got the pictures of the under side.





What do you guys think?
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Old Jun 20, 2005 | 08:24 PM
  #3  
TexasLT1's Avatar
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From: Angleton, TX
Car: '92 RS
What do I think? Awesome work.
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Old Jun 22, 2005 | 11:46 AM
  #4  
88IROC350TPI's Avatar
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From: Pitman, NJ
Car: '89 IROC-Z
Engine: Canfield 195 headed 358ci
Transmission: TH350, Art Carr 9.5"
Axle/Gears: 3.92 Dana 44
Holy crapola. I dont know how I feel about notching the frame on a flimbsy unibody car... Thats no weeny notch either I have a very similar setup only my 3" y-pipe is dented in (ghetto-fabbed ovalized!) as it goes under the trans crossmember. This gives it about an inch or so more clearance. I've never managed to scrape the actual exhaust on any driveway, incline, or speed bump but I have scrapped my Hooker LT collector flanges a few times.

Woah... that is one helluva notch
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Old Jun 27, 2005 | 06:55 PM
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red406's Avatar
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From: New Waterford, Ohio
Car: '84 Z28
Engine: 406 sb
Transmission: th400
Axle/Gears: Moser M9/5:14 ratio/Billet Locker
With the exhaust installed, the 3 inch pipes hang an inch below the frame. For the notches we used a piece of 3 1/2 sch 80 pipe, it has a wall thickness of a 1/4 inch. And we boxed it together with 1/8 inch plate. Then we welded it inside and out. Next we made our cuts to the frame. Alot of grinding and fitting to get it just right. Then we welded the whole peice onto the frame rail. I think it will be stronger than it was!
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Old Dec 21, 2006 | 11:48 AM
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calebzman's Avatar
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From: Charleston, SC
Car: '85 TA
Engine: 350 turbo
Transmission: T56
Axle/Gears: 3.70 posi 9bolt
Just curious, how come you didn't run the dual pipes all the way back?
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Old Dec 21, 2006 | 04:29 PM
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red406's Avatar
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From: New Waterford, Ohio
Car: '84 Z28
Engine: 406 sb
Transmission: th400
Axle/Gears: Moser M9/5:14 ratio/Billet Locker
I wanted as much ground clearence as I could get. I used the single exit pipe so I could mount my fuel pump on the other side.
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Old Dec 21, 2006 | 06:14 PM
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That looks sweet, any sound clips?
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Old Dec 21, 2006 | 06:37 PM
  #9  
red406's Avatar
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From: New Waterford, Ohio
Car: '84 Z28
Engine: 406 sb
Transmission: th400
Axle/Gears: Moser M9/5:14 ratio/Billet Locker
Not yet. I'm not sure how to get a video of it on here. I'll try my wife's camera next week when I get the headers back from ceramic coating.
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Old Dec 21, 2006 | 07:45 PM
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Use photobucket for posting images/videos. It's free and easy to use.
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Old Jan 3, 2007 | 07:10 PM
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red406's Avatar
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From: New Waterford, Ohio
Car: '84 Z28
Engine: 406 sb
Transmission: th400
Axle/Gears: Moser M9/5:14 ratio/Billet Locker
I just got my headers back from ceramic coating.





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Old Jan 3, 2007 | 07:29 PM
  #12  
Comp788's Avatar
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From: Reno, NV
Car: 1982 Z28 & 1967 RR/SS 396
Engine: ZZ383 & 375hp 396
Transmission: T56 & factory TH400
Axle/Gears: 9" ford & 12 bolt 4.10
Headers look great. Interesting approach on making room for the exhaust. Seems as if we all have issues with making room for big exhaust.

On my car I cut out the factory frame rail extensions on both the drivers and passenger side and relocated them for more room. I also built a custom dual 3" into a single 4" exhaust. If you look at the thread (and not trying to jack your thread) https://www.thirdgen.org/forums/exha...=1#post3176039 you will see my pictures. I still have to get my headers coated as well. They look great all coated up.

When I taked to Mufflex they did not want to sell me just part of their exhaust system so I ended up juat making mine from Stainless Steel with straight tubing and some u-bends. TONS of work but looks great.

I like how yours turned out!
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