Any Structural Changes from 82 to 92
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Junior Member
Joined: Aug 2003
Posts: 20
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From: Ontario, Canada
Car: 91 Z28 All Original
Engine: LB9
Transmission: 700R4
Any Structural Changes from 82 to 92
Just wondering if GM made any changes/improvements to the unibody, sheetmetal , brackets , welds etc... from 82-92
You would think after 10 years the 92 would be a better made car( structure wise than the first model year). Anyone have any knowledge on this?
You would think after 10 years the 92 would be a better made car( structure wise than the first model year). Anyone have any knowledge on this?
Joined: Dec 2004
Posts: 1,132
Likes: 24
From: Midwest
Car: '82 Recaro T/A, '71 Trans Am
Engine: 305CFI/455HO
Transmission: TH700R4/M22
Axle/Gears: 3.23/3.42
92's were assembled with structural adhesive and additional spot welds to make the cars stiffer and less of a rattle trap. Too bad GM didn't do this earlier during the life of the 3rd-gen.
I've noticed a brace that runs from the passenger side hood hinge to the cowl and one from the drivers side battery tray to the top of the radiator support on later cars. My '84 T/A has neither of these features nor have I seen them on other early 3rd-gens.
I've noticed a brace that runs from the passenger side hood hinge to the cowl and one from the drivers side battery tray to the top of the radiator support on later cars. My '84 T/A has neither of these features nor have I seen them on other early 3rd-gens.
Last edited by Dens71TA; Sep 7, 2005 at 12:33 AM.
Joined: Dec 2004
Posts: 1,132
Likes: 24
From: Midwest
Car: '82 Recaro T/A, '71 Trans Am
Engine: 305CFI/455HO
Transmission: TH700R4/M22
Axle/Gears: 3.23/3.42
Originally posted by ZROLimitRacing
Dens71TA where 92's the only ones built that way?
Dens71TA where 92's the only ones built that way?
Supreme Member
Joined: Jun 2000
Posts: 1,300
Likes: 1
From: NJ,USA
Car: 1984 Trans Am
Engine: GMPP 350 V8
Transmission: 700R4
Axle/Gears: 3.23
I can back Dens71 up on the 92 Adhesive usage. I have heard that before too.
Also the cowl-hinge support (there is another brace going from the pass. side shock tower to the frame rail) was used on Z28's, Irocs, and 91/92 TPI Pontiacs.
Also the cowl-hinge support (there is another brace going from the pass. side shock tower to the frame rail) was used on Z28's, Irocs, and 91/92 TPI Pontiacs.
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Joined: Jan 2001
Posts: 1,746
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From: Tucson, AZ
Car: 1991 Z-28
Engine: Can you say stroke?!?!
Transmission: 700-r4
Axle/Gears: 3.42
It was done on all the 91's and 92's. Some of the earlier years may have the "special" treatment when being assembled but the last 2 years are the best. 
I'm also biased to.

I'm also biased to.
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Joined: Feb 2005
Posts: 4,498
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From: West Warwick RI, postal code: 02893
Car: Building LS3, T56 Z28
Engine: LS3
Transmission: T-56
Axle/Gears: Moser/ 4.11
yeah, my 91 had all those things before I took it appart. You guys think they are really worth it, to put them back. I have SFC now and a 6 point.
Joined: Dec 2004
Posts: 1,132
Likes: 24
From: Midwest
Car: '82 Recaro T/A, '71 Trans Am
Engine: 305CFI/455HO
Transmission: TH700R4/M22
Axle/Gears: 3.23/3.42
I just found the magazine. To quote:
"The Firebird line sees a number of small improvements for '92, the most notable of which lead to improved structural rigidity. Pontiac began using a new structural adhesive process midyear on '91s, which continues in '92. It essentially glues and then cooks body panels together. Improvements have been made in the spot-welding process, as well.
Rocker panels are now applied with adhesive glue too, in addition to being welded and riveted. Plastic clips also are used, all of which results in tighter door feel"
So it appears that some '91s also have the structural adhesive. All this info came from a Pontiac magazine but it also applies to Camaros.
"The Firebird line sees a number of small improvements for '92, the most notable of which lead to improved structural rigidity. Pontiac began using a new structural adhesive process midyear on '91s, which continues in '92. It essentially glues and then cooks body panels together. Improvements have been made in the spot-welding process, as well.
Rocker panels are now applied with adhesive glue too, in addition to being welded and riveted. Plastic clips also are used, all of which results in tighter door feel"
So it appears that some '91s also have the structural adhesive. All this info came from a Pontiac magazine but it also applies to Camaros.
Thread Starter
Junior Member
Joined: Aug 2003
Posts: 20
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From: Ontario, Canada
Car: 91 Z28 All Original
Engine: LB9
Transmission: 700R4
Originally posted by Dens71TA
I just found the magazine. To quote:
"The Firebird line sees a number of small improvements for '92, the most notable of which lead to improved structural rigidity. Pontiac began using a new structural adhesive process midyear on '91s, which continues in '92. It essentially glues and then cooks body panels together. Improvements have been made in the spot-welding process, as well.
Rocker panels are now applied with adhesive glue too, in addition to being welded and riveted. Plastic clips also are used, all of which results in tighter door feel"
So it appears that some '91s also have the structural adhesive. All this info came from a Pontiac magazine but it also applies to Camaros.
I just found the magazine. To quote:
"The Firebird line sees a number of small improvements for '92, the most notable of which lead to improved structural rigidity. Pontiac began using a new structural adhesive process midyear on '91s, which continues in '92. It essentially glues and then cooks body panels together. Improvements have been made in the spot-welding process, as well.
Rocker panels are now applied with adhesive glue too, in addition to being welded and riveted. Plastic clips also are used, all of which results in tighter door feel"
So it appears that some '91s also have the structural adhesive. All this info came from a Pontiac magazine but it also applies to Camaros.
I'm very surprised GM would spend the money to do this at the end of its model life unless this was a trial for the 4th gen.
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From: Or-eh-gun
Car: 2012 Nissan Leaf
Engine: 80-kW AC synchronous electric motor
Transmission: Automatic
Axle/Gears: n/a
Originally posted by 91zzzeder
My 91 Z28 was made in 06/90 so I guess it did not get the adhesive.
I'm very surprised GM would spend the money to do this at the end of its model life unless this was a trial for the 4th gen.
My 91 Z28 was made in 06/90 so I guess it did not get the adhesive.
I'm very surprised GM would spend the money to do this at the end of its model life unless this was a trial for the 4th gen.
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Joined: Jan 2004
Posts: 2,322
Likes: 100
From: So. Ohio
Car: 88 Camaro
Engine: L98 350
Transmission: 700r4
Originally posted by Xophertony
ding ding. not only do they insult the third gen with an ugly follow up, they use us as guinne pigs. i feel violated
ding ding. not only do they insult the third gen with an ugly follow up, they use us as guinne pigs. i feel violated
Joined: Dec 2000
Posts: 2,361
Likes: 2
From: Buffalo, NY
Car: 1984 Trans Am
Engine: LT1
Transmission: T56
Axle/Gears: 10 bolt w/ 4.10 gears
I took a dash out of a 91 firebird and found that it had an additional bracket spot welded to the body to provide another spot for the dash assembly to bolt to. It's located near the corner of the dash right near where the small air vent is located. The 91 also had a bracket welded to the tranny tunnel that the radio pod bolted to. My 84 T/A doesn't have either of these but I wish it did.. my dash loves to rattle and move around.
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Joined: Jul 2005
Posts: 190
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From: St. Louis
Car: 1987 Camaro Sport Coupe LT
Engine: 5.0 305 Code H
Transmission: 700R4
Originally posted by JeremyNYR
I took a dash out of a 91 firebird and found that it had an additional bracket spot welded to the body to provide another spot for the dash assembly to bolt to. It's located near the corner of the dash right near where the small air vent is located. The 91 also had a bracket welded to the tranny tunnel that the radio pod bolted to. My 84 T/A doesn't have either of these but I wish it did.. my dash loves to rattle and move around.
I took a dash out of a 91 firebird and found that it had an additional bracket spot welded to the body to provide another spot for the dash assembly to bolt to. It's located near the corner of the dash right near where the small air vent is located. The 91 also had a bracket welded to the tranny tunnel that the radio pod bolted to. My 84 T/A doesn't have either of these but I wish it did.. my dash loves to rattle and move around.
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