1986 WS6 Brake Upgrade
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Joined: May 2008
Posts: 44
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From: Syracuse, Ny
Car: 1986 Trans Am WS6
Engine: 305TPI
Transmission: 700R4
Axle/Gears: 3.42 (I Think)
1986 WS6 Brake Upgrade
So, I decided to finally upgrade my 1986 Trans Am's brakes. I ordered the LS1 brake upgrade form bigbrakeupgrade.com. However, as you already know the stock rear disc brakes suck. I was reading a thread stating just rebuilding your factory calipers would cause them to work correctly again. Anyone have experience with doing so? I considered the 4th gen. rear upgrade but i have a factory 9 bolt so that's a no go. I would just assume buy new calipers to do the function versus rebuilding them. The link below is where I read about rebuilding the calipers to work again. Also any advice on some good rear brake pads? I have hawks performance pads going on front! Finally since I am going to have to bleed the whole system anyway would it be wise to install a new master cylinder since the current one installed is the original. Thanks for your time guys!
Joined: Aug 1999
Posts: 19,282
Likes: 103
From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: 1986 WS6 Brake Upgrade
However, as you already know the stock rear disc brakes suck. I was reading a thread stating just rebuilding your factory calipers would cause them to work correctly again. Anyone have experience with doing so? I considered the 4th gen. rear upgrade but i have a factory 9 bolt so that's a no go. I would just assume buy new calipers to do the function versus rebuilding them. The link below is where I read about rebuilding the calipers to work again. Also any advice on some good rear brake pads? I have hawks performance pads going on front! Finally since I am going to have to bleed the whole system anyway would it be wise to install a new master cylinder since the current one installed is the original.
I replaced the Delco-Moraine calipers with new and never experienced any issues.
So you're choosing the 9-bolt over the fourthgen rear?
Hawks all around.
I wouldn't replace the master if it's still functioning as designed.
JamesC
Joined: Sep 2005
Posts: 27,996
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Car: Yes
Engine: Usually
Transmission: Sometimes
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Re: 1986 WS6 Brake Upgrade
Not sure why you are thinking you can't use a 4th gen rear because you have a 9-bolt?
What you have now matters not the least. If that's what you want, just go ahead and do it.
The Saggy calipers can supposedly be made to work reasonably well, IFF (that's the mathematical "if AND ONLY if") you do 4 things:
What you have now matters not the least. If that's what you want, just go ahead and do it.
The Saggy calipers can supposedly be made to work reasonably well, IFF (that's the mathematical "if AND ONLY if") you do 4 things:
- Get newly rebuilt ones (with the parking brake goodies not all frozen together with rust)
- Get the "recall kit" for them from GM, why "rebuilt" ones don't come with it is a mystery to me, but they don't
- Do the combo valve mod, the instructions are on this site somewhere
- Use the parking brake EVERY TIME you get out of the car, NO EXCEPTIONS, and use it twice on Sundays, because that's what keeps them adjusted up. If you fail to use it regularly they will fairly quickly go back to being just ike they are now ... basically, a bunch of unsprung dead weight on the rear.
Thread Starter
Junior Member
Joined: May 2008
Posts: 44
Likes: 0
From: Syracuse, Ny
Car: 1986 Trans Am WS6
Engine: 305TPI
Transmission: 700R4
Axle/Gears: 3.42 (I Think)
Re: 1986 WS6 Brake Upgrade
I guess I wrote that wrong... I am happy with my 9 bolt, I just want some 4th. gen rear brakes on her. PBR's are what they are referred to as, correct? I was reading a post stating that the factory PBR backing plates won't fit correctly on a 9 bolt. I just want something outback to work versus the stock puppies, which don't.
Joined: Aug 1999
Posts: 19,282
Likes: 103
From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: 1986 WS6 Brake Upgrade
http://www.flynbye.com/catalog/i31.html
The 9- and 10-bolt thirdgen braking systems, with the exception of the backing plates, are the same, so the following link may provide helpful info:
https://www.thirdgen.org/forums/faq-...iscs-89-a.html
JamesC
Last edited by JamesC; Mar 10, 2011 at 01:38 PM.
Thread Starter
Junior Member
Joined: May 2008
Posts: 44
Likes: 0
From: Syracuse, Ny
Car: 1986 Trans Am WS6
Engine: 305TPI
Transmission: 700R4
Axle/Gears: 3.42 (I Think)
Re: 1986 WS6 Brake Upgrade
If 9-bolt backing plates are used, 89-97 PBR's (1LE/LT1) can be used without issue. Check the following link for the correct plates:
http://www.flynbye.com/catalog/i31.html
The 9- and 10-bolt thirdgen braking systems, with the exception of the backing plates, are the same, so the following link may provide helpful info:
https://www.thirdgen.org/forums/faq-...iscs-89-a.html
JamesC
http://www.flynbye.com/catalog/i31.html
The 9- and 10-bolt thirdgen braking systems, with the exception of the backing plates, are the same, so the following link may provide helpful info:
https://www.thirdgen.org/forums/faq-...iscs-89-a.html
JamesC
Joined: Aug 1999
Posts: 19,282
Likes: 103
From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: 1986 WS6 Brake Upgrade
Peruse the second link. Your questions are covered, I think.
JamesC
JamesC
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Joined: Aug 1999
Posts: 19,282
Likes: 103
From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: 1986 WS6 Brake Upgrade
More about parking brake cables and the combination valve:
https://www.thirdgen.org/forums/tran...-10-bolts.html
JamesC
https://www.thirdgen.org/forums/tran...-10-bolts.html
JamesC
Thread Starter
Junior Member
Joined: May 2008
Posts: 44
Likes: 0
From: Syracuse, Ny
Car: 1986 Trans Am WS6
Engine: 305TPI
Transmission: 700R4
Axle/Gears: 3.42 (I Think)
Re: 1986 WS6 Brake Upgrade
More about parking brake cables and the combination valve:
https://www.thirdgen.org/forums/tran...-10-bolts.html
JamesC
https://www.thirdgen.org/forums/tran...-10-bolts.html
JamesC
Joined: Aug 1999
Posts: 19,282
Likes: 103
From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: 1986 WS6 Brake Upgrade
The back plates are used with stock 11.6 rotors, and they allow the PBR's to be bolted up.
However I need to find/buy calipers fully loaded? Meaning the mounting hardware of the rear of the caliper to allow the e-brake to be hooked in? I figured the ebrake cable would have to be changed, and wheel bearings and seals were already a done deal since I had to pull the axles.
I already have a disc disc proportioning valve. Should I change that out too?
However I need to find/buy calipers fully loaded? Meaning the mounting hardware of the rear of the caliper to allow the e-brake to be hooked in? I figured the ebrake cable would have to be changed, and wheel bearings and seals were already a done deal since I had to pull the axles.
I already have a disc disc proportioning valve. Should I change that out too?
The PBR's will require new parking brake cables (whether you purchase loaded calipers or not makes no difference). The parking brake hardware can be purchased in the site I mention above. Here's what you need: http://www.flynbye.com/catalog/i233.html
For best braking performance, you'll need the 1LE combination valve, which can be bought at the site I mention above. Here's what you need: http://www.flynbye.com/catalog/i40.html
JamesC
Last edited by JamesC; Mar 11, 2011 at 05:54 AM.
Re: 1986 WS6 Brake Upgrade
So in searching around for the 9-bolt PBR setup, is it correct that what you need to convert from 10.5 discs to 11.6 discs is:
1) Fly-n-bye backing plates
2) Reman loaded calipers
3) Discs & pads
4) Fly-n-bye parking brake kit
Maybe it would be economical in the long run to just put it together piece by piece instead of buying some crappy used setup and then replacing discs, pads and one seized caliper or something anyways.
Any one source for all these parts? Fly-n-bye has it for $800 at http://www.flynbye.com/catalog/i10.html ; I thought that was pretty steep but maybe not for what's there.
1) Fly-n-bye backing plates
2) Reman loaded calipers
3) Discs & pads
4) Fly-n-bye parking brake kit
Maybe it would be economical in the long run to just put it together piece by piece instead of buying some crappy used setup and then replacing discs, pads and one seized caliper or something anyways.
Any one source for all these parts? Fly-n-bye has it for $800 at http://www.flynbye.com/catalog/i10.html ; I thought that was pretty steep but maybe not for what's there.
Joined: Aug 1999
Posts: 19,282
Likes: 103
From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: 1986 WS6 Brake Upgrade
So in searching around for the 9-bolt PBR setup, is it correct that what you need to convert from 10.5 discs to 11.6 discs is:
1) Fly-n-bye backing plates
2) Reman loaded calipers
3) Discs & pads
4) Fly-n-bye parking brake kit
Any one source for all these parts? Fly-n-bye has it for $800 at http://www.flynbye.com/catalog/i10.html ; I thought that was pretty steep but maybe not for what's there.
1) Fly-n-bye backing plates
2) Reman loaded calipers
3) Discs & pads
4) Fly-n-bye parking brake kit
Any one source for all these parts? Fly-n-bye has it for $800 at http://www.flynbye.com/catalog/i10.html ; I thought that was pretty steep but maybe not for what's there.
Since I'm lazy, I'd opt for the kit--everything you need in one shot.

JamesC
Supreme Member
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Joined: Mar 2011
Posts: 2,893
Likes: 4
From: Central Texas
Car: GTA
Engine: 350 TPI
Transmission: 700R4
Axle/Gears: Aussie 9-bolt/3.27 posi
Re: 1986 WS6 Brake Upgrade
In 89, the 9-bolts came stock with the PBRs, so you could find a stock set to swap on, or just grab the whole 89+ 9-bolt & put it under your car. Easier to swap & probably only slightly higher cost & you aren't likely to find a set of the 9-bolt PBRs that you can just take off vs a complete rear end. I sold one a few years ago for $200 complete & it was a perfectly functioning rear.
Or to put 98+ rear brakes on, the backing plate only needs the 4 mounting holes modded to fit then they will bolt right up with very little effort. Not sure on the parking brake cable, but I think it needs to be modded to work or buy an aftermarket cable with the correct ends on it.
Or to put 98+ rear brakes on, the backing plate only needs the 4 mounting holes modded to fit then they will bolt right up with very little effort. Not sure on the parking brake cable, but I think it needs to be modded to work or buy an aftermarket cable with the correct ends on it.
Re: 1986 WS6 Brake Upgrade
I have an LS1 rear disc setup, all the holes need to be hogged out to line up and a spacer made to seat the bearing properly, then change the e-brake setup. I thought it would be cleaner to just find an LT1 or 1LE set, but perhaps easier said than done.
Might just break down and make up the spacers.
Might just break down and make up the spacers.
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