Removing stock exhaust
Thread Starter
Member
Joined: Jun 2012
Posts: 117
Likes: 0
From: Finland, Europe
Car: '86 Trans Am
Engine: 305 TPI
Removing stock exhaust
A novice here, playing around with the engine for the first time. 
I'm trying to remove the stock exhaust headers (with AIR pipes attached), without lifting the whole engine out of the car.
Any tips on how to do it?
I've managed to unscrew a few bolts but some of the bolts have weird metal flaps to protect the bolt from moving and you have to pry them off. I don't really understand their purpose but because of this + the workspace being so tight I can't really get the job done.
Going underneath the car wouldn't really help with the upper bolts, I think.
Also, I'd appreciate if you could recommend some new headers that will fit without having to do any modifications to the pipes since I can't weld.

I'm trying to remove the stock exhaust headers (with AIR pipes attached), without lifting the whole engine out of the car.
Any tips on how to do it?
I've managed to unscrew a few bolts but some of the bolts have weird metal flaps to protect the bolt from moving and you have to pry them off. I don't really understand their purpose but because of this + the workspace being so tight I can't really get the job done.
Going underneath the car wouldn't really help with the upper bolts, I think.
Also, I'd appreciate if you could recommend some new headers that will fit without having to do any modifications to the pipes since I can't weld.
Senior Member
Joined: May 2009
Posts: 727
Likes: 1
From: Riverside (Wood Crest) , CA
Car: 1988 Pontiac trans am
Engine: 305
Transmission: 700R4
Re: Removing stock exhaust
A novice here, playing around with the engine for the first time. 
I'm trying to remove the stock exhaust headers (with AIR pipes attached), without lifting the whole engine out of the car.
Any tips on how to do it?
I've managed to unscrew a few bolts but some of the bolts have weird metal flaps to protect the bolt from moving and you have to pry them off. I don't really understand their purpose but because of this + the workspace being so tight I can't really get the job done.
Going underneath the car wouldn't really help with the upper bolts, I think.
Also, I'd appreciate if you could recommend some new headers that will fit without having to do any modifications to the pipes since I can't weld.

I'm trying to remove the stock exhaust headers (with AIR pipes attached), without lifting the whole engine out of the car.
Any tips on how to do it?
I've managed to unscrew a few bolts but some of the bolts have weird metal flaps to protect the bolt from moving and you have to pry them off. I don't really understand their purpose but because of this + the workspace being so tight I can't really get the job done.
Going underneath the car wouldn't really help with the upper bolts, I think.
Also, I'd appreciate if you could recommend some new headers that will fit without having to do any modifications to the pipes since I can't weld.
Supreme Member
Joined: Dec 2000
Posts: 1,271
Likes: 1
From: stallings,n.c.
Car: 1989 camaro rs convertable
Engine: 305 tbi
Transmission: 700r4
Axle/Gears: 7.5"3.42 gears forth gen 2000 camar
Re: Removing stock exhaust
be aware that a few exhaust bolts will probably break.
Thread Starter
Member
Joined: Jun 2012
Posts: 117
Likes: 0
From: Finland, Europe
Car: '86 Trans Am
Engine: 305 TPI
Re: Removing stock exhaust
I'm almost there, with hours of work and bleeding wounds in my hands.
The metal clips are a nightmare if you don't lift the whole engine out of the car.
What are they for anyway? I just want to know that I'm wasting my life removing something has a purpose.
By the way, are there any exhaust headers that would actually fit the stock Y-pipe?
The metal clips are a nightmare if you don't lift the whole engine out of the car.
What are they for anyway? I just want to know that I'm wasting my life removing something has a purpose.
By the way, are there any exhaust headers that would actually fit the stock Y-pipe?
Joined: Dec 2005
Posts: 4,796
Likes: 16
From: St. Cloud, MN
Car: 1984 Trans Am
Engine: LS1383 in work
Transmission: Magnum F - to be installed
Axle/Gears: Zexel Torsen 3.73, 28-spline mosers
Re: Removing stock exhaust
As for headers, none of them will fit the stock Y-pipe.
I recommend either Hooker 2055 headers or Dyno Don's which seem to be gaining traction as the new site-favorites for shorties. Both come with a Y-pipe that will fit your car with little to no issues.
Joined: Mar 2010
Posts: 538
Likes: 34
From: South FL
Car: 1989 Formula T-Top
Engine: 350 TPI, twin turbo
Transmission: 700R4
Axle/Gears: 3.23
Re: Removing stock exhaust
I did what you are doing recently. Went with Hooker shorties and the Hooker y pipe. You can remove the air pump and replace the serp belt with a shorter one if that's what you have. I was not intending to put headers on, but when the one remaining air pipe nut broke off at the back of the pax side manifold THEN the extractor broke off in the hole....
Anyways yes its slow cramped going, and I did not lift the engine. Good luck with yr project.
Anyways yes its slow cramped going, and I did not lift the engine. Good luck with yr project.
Last edited by TallTim; Jan 21, 2014 at 10:40 PM. Reason: it's a Y pipe not H duh.
Supreme Member
Joined: Feb 2004
Posts: 1,581
Likes: 3
From: So Cal
Car: 89 IROC Z28
Engine: 357 TPI
Transmission: 700R4
Axle/Gears: 3.42 Posi
Re: Removing stock exhaust
The little pieces your talking about, do they a tab that has been bent over the head of a bolt. If so they are there to prevent the bolts from backing out of the hole.
Trending Topics
Thread Starter
Member
Joined: Jun 2012
Posts: 117
Likes: 0
From: Finland, Europe
Car: '86 Trans Am
Engine: 305 TPI
Re: Removing stock exhaust
I finally removed the passenger side exhaust header.
There's still one bolt left on the driver side one, and for that I need to remove the power steering pump but I guess it's no problem.
Yup, I kind of anticipated that one.
How do I install the new Y-pipe? Now would be a good time to do it since I'm dismantling the engine. But because of this I can't drive the car to a shop in case it's something that can't be done in my garage.
There's still one bolt left on the driver side one, and for that I need to remove the power steering pump but I guess it's no problem.
As for headers, none of them will fit the stock Y-pipe.
How do I install the new Y-pipe? Now would be a good time to do it since I'm dismantling the engine. But because of this I can't drive the car to a shop in case it's something that can't be done in my garage.
Thread
Thread Starter
Forum
Replies
Last Post










