Door Rebuilding solutions ?
Thread Starter
TGO Supporter
iTrader: (1)
Joined: May 2002
Posts: 2,480
Likes: 2
From: El Paso, Texas
Car: 1987 IROC Z
Engine: 350 TPI L98 block
Transmission: 700R4
Door Rebuilding solutions ?
My doors are just like everyone else and I am wondering what solutions have been devised to resolve these problems. I have seen some of them and have employed a few, but maybe their are others that exist that I am unaware of. So the main complaints i've seen and I have about the doors are
-Door Sagging
(I know http://www.top-downsolutions.com offers a solution )
- Door Creaks
- Door sounds hollow - no insulation or padding
- Door seals are old and falling off
- top of the door panel (window seals perhaps) are dry and cracking
- Window motors are so slow its embarassing
- power locks require hitting the button a few times for them to unlock fully
-Window is off track (still goes up and down, however one of the guide wheels broke when my windows was busted, and i've never found a replacement )
- Window velvet brushes - old and worn
Did I miss anything? Can anyone offer up what solutions they know exist for these problems ? Post up anything you know, and perhaps this can be a sticky.
-Door Sagging
(I know http://www.top-downsolutions.com offers a solution )
- Door Creaks
- Door sounds hollow - no insulation or padding
- Door seals are old and falling off
- top of the door panel (window seals perhaps) are dry and cracking
- Window motors are so slow its embarassing
- power locks require hitting the button a few times for them to unlock fully
-Window is off track (still goes up and down, however one of the guide wheels broke when my windows was busted, and i've never found a replacement )
- Window velvet brushes - old and worn
Did I miss anything? Can anyone offer up what solutions they know exist for these problems ? Post up anything you know, and perhaps this can be a sticky.
Joined: May 2004
Posts: 1,037
Likes: 2
From: Kingsport Tenn
Car: 1992 camaro
Engine: LT1
Transmission: 4L60E
Axle/Gears: 3:73
Re: Door Rebuilding solutions ?
Re: Door Rebuilding solutions ?
The slow window going up and down, in most cases can be resolved by either silicone spraying the old weatherstrip or replacing it with new seals.
Old seals will slow down the window. You said yours is actually off track,I'd fix that first and white grease the mechanism so the window glides easier.
Old seals will slow down the window. You said yours is actually off track,I'd fix that first and white grease the mechanism so the window glides easier.
Member

Joined: May 2005
Posts: 239
Likes: 1
From: California
Car: 1991 Z28 Camaro
Engine: 5.7L V8
Transmission: auto
Re: Door Rebuilding solutions ?
And Dynamat the door- do the inside of the outer skin(good luck in not cutting your hands up reaching in through the door openings with the Dynamat!) and the outside of the inner skin.
My doors sounded like a Lexus' after I insulated them- and the A/C worked SO MUCH better with the added insulation making the car a lot cooler...
HOWEVER, now that my neighbor backed into my driver's door and crumpled it, I HAVE TO START ALL OVER AGAIN WITH A REPLACEMENT FROM A JUNKER!!
So, I will be swapping over the upper hinge greaseable bushings that I got for the original door from Top Down and replacing the lower hinge bushings, pin and detent spring and roller/pin assembly, also from Top Down (thanks Lon)!
My doors sounded like a Lexus' after I insulated them- and the A/C worked SO MUCH better with the added insulation making the car a lot cooler...
HOWEVER, now that my neighbor backed into my driver's door and crumpled it, I HAVE TO START ALL OVER AGAIN WITH A REPLACEMENT FROM A JUNKER!!

So, I will be swapping over the upper hinge greaseable bushings that I got for the original door from Top Down and replacing the lower hinge bushings, pin and detent spring and roller/pin assembly, also from Top Down (thanks Lon)!
Supreme Member
iTrader: (2)
Joined: May 2002
Posts: 4,449
Likes: 8
From: Everett, WA
Car: 87' IROC
Engine: L98
Transmission: T56
Re: Door Rebuilding solutions ?
Yes Dynamat or similar will solve the hollow door problem. I used Raammat. Door sounds solid now. Here are some pics.
Door with Raammat only on door skin. I used two layers on the door skin. The only real place to get you arms in there is the big hole on the left. You will cut up your arms. If you take out the power window motors you will have more room. I didn't.

Door now with Raammat on the door skeleton also. I used one layer here.

Door with 1/8" ensolite foam on top of Raammat, one layer.
Door with Raammat only on door skin. I used two layers on the door skin. The only real place to get you arms in there is the big hole on the left. You will cut up your arms. If you take out the power window motors you will have more room. I didn't.

Door now with Raammat on the door skeleton also. I used one layer here.

Door with 1/8" ensolite foam on top of Raammat, one layer.
Last edited by 87350IROC; Apr 10, 2009 at 11:06 AM.
Member
Joined: Jan 2009
Posts: 104
Likes: 0
From: Fort Wayne, IN
Car: 1989 Camaro IROC-Z28
Engine: Rebuilt 350TPI (see sig)
Transmission: is being replaced...
Axle/Gears: 20 year old G92 Borg-Warner 3.45
Re: Door Rebuilding solutions ?
How much weight does the matting like that add? Im looking into doin it to my doors but I dont want them to weigh too much more they already feel like brick walls lol im not worried about weight for racing or anything i just wanna make sure it wont weigh too much
Joined: Aug 1999
Posts: 19,282
Likes: 103
From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: Door Rebuilding solutions ?
JamesC
Trending Topics
Thread Starter
TGO Supporter
iTrader: (1)
Joined: May 2002
Posts: 2,480
Likes: 2
From: El Paso, Texas
Car: 1987 IROC Z
Engine: 350 TPI L98 block
Transmission: 700R4
Re: Door Rebuilding solutions ?
Yes Dynamat or similar will solve the hollow door problem. I used Raammat. Door sounds solid now. Here are some pics.
Door with Raammat only on door skin. I used two layers on the door skin. The only real place to get you arms in there is the big hole on the left. You will cut up your arms. If you take out the power window motors you will have more room. I didn't.

Door now with Raammat on the door skeleton also. I used one layer here.

Door with 1/8" ensolite foam on top of Raammat, one layer.

Door with Raammat only on door skin. I used two layers on the door skin. The only real place to get you arms in there is the big hole on the left. You will cut up your arms. If you take out the power window motors you will have more room. I didn't.

Door now with Raammat on the door skeleton also. I used one layer here.

Door with 1/8" ensolite foam on top of Raammat, one layer.

Now thats what I'm talking about, a full on solution! (sorta. It seems like it would be a good idea to make sure I never need to pull off the door again, but I imagine it closes like a dream. You have got to take videos of your door closing and put that on youtube.
On a side note, is the "metal to metal" striker on my door what causes me to need to slam the door hard in order to get it closed ?
Supreme Member
iTrader: (3)
Joined: Apr 2008
Posts: 3,002
Likes: 64
From: Wittman,Az
Car: 86 IROC-Z, '71 RS
Engine: 305 TPI/ 350
Transmission: 700R4/TH350
Re: Door Rebuilding solutions ?
Most likely your problem with closing the door is your hinge-pin bushings. They are easy/cheap to repair.
Nice job 87350IROC!!
Nice job 87350IROC!!
Joined: Dec 1999
Posts: 5,964
Likes: 37
From: Hacienda Heights, CA
Car: 90 RS 'Vert, 88 IROC-Z, 88 Firebird
Engine: 305 ci tbi, 305 ci tpi, 350 ci tpi
Transmission: WC-T5, WC-T5, 700R4
Axle/Gears: 3.45, 3.27, 3.27
Re: Door Rebuilding solutions ?
Test if your hinges need to be repaired by having someone grab hold of the bottom of the opened door and lift and release it while you closely inspect the upper and lower hinge pins for movement. Also take a look at the lower detent pin and bushing and the detent bar as you close the door. If it jumps or creaks the pin and roller needs to be replaced. Upper hinge repair kits, lower detent pin & rollers and all the tools you'll need are available from my web site. ---->
Lon Salgren
Lon Salgren
Supreme Member
iTrader: (2)
Joined: May 2002
Posts: 4,449
Likes: 8
From: Everett, WA
Car: 87' IROC
Engine: L98
Transmission: T56
Re: Door Rebuilding solutions ?
Yeah I need to do the hinges too. So for the moment the doors still don't close like they should. However with the Raammat they are quieter and and if you tap on the door skin they no longer sound thin and hollow.
Thread
Thread Starter
Forum
Replies
Last Post
tonys91rs
Engine/Drivetrain/Suspension Parts for Sale
3
Oct 10, 2015 03:31 PM








