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Modified BBS turbo manifold for S475

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Old 03-19-2009, 09:24 PM
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Modified BBS turbo manifold for S475

I'm running a BW S475 Turbo on a BBS manifold. As most of you know the BBS manifold uses a 38mm WG. Well that WG is WAY to small the S475. So I got a JGS 50R WG with uses a 2" tube. So I had to modify my manifold. Here is a picture before getting it ceramic coated.
Ray

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Last edited by rtkjadams; 03-19-2009 at 09:33 PM.
Old 03-19-2009, 09:50 PM
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Re: Modified BBS turbo manifold for S475

Good deal, i was gonna do that to my BBS manifold before i went with a twin setup. Looks good.
Old 03-22-2009, 11:24 AM
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Re: Modified BBS turbo manifold for S475

Looks great. Are you going to add some sort of support bracket? S400's are HEAVY!

Last edited by SOLID LIFTER; 03-22-2009 at 11:37 AM.
Old 03-22-2009, 05:57 PM
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Re: Modified BBS turbo manifold for S475

I've been tring to come up with somthing, but not much luck yet....

Ray
Old 03-23-2009, 05:20 PM
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Re: Modified BBS turbo manifold for S475

what you do, weld a t6 flange on the bbs
Old 03-23-2009, 05:45 PM
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Re: Modified BBS turbo manifold for S475

Originally Posted by Charged350
what you do, weld a t6 flange on the bbs
He modified the wastegate tube for a larger wastegate to control boost on a single turbo application, its in his first post

But you bring up a good point. Looks like a T4 flange as you can get the S400 on a T4 flange. A t6 is massive and that single tube that the BBS is design around is not big enough to fill the T6 opening
Old 03-24-2009, 12:11 PM
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Re: Modified BBS turbo manifold for S475

Its a T4 S400....

Ray
Old 03-24-2009, 11:32 PM
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Re: Modified BBS turbo manifold for S475

Vary nice. Please post dyno numbers. I have a bbs header with a T76 turbonetics turbo that will be going on next winter and would like to know the limits of this header.
Old 03-30-2009, 12:22 PM
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Re: Modified BBS turbo manifold for S475

can't see the pics? link still work?
Old 03-30-2009, 06:37 PM
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Re: Modified BBS turbo manifold for S475

I'm curious what kind of pulley system you are running for the belt-driven accessories?
Old 03-30-2009, 11:52 PM
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Re: Modified BBS turbo manifold for S475

Originally Posted by RevItUpZ28
I'm curious what kind of pulley system you are running for the belt-driven accessories?
I believe he is running manual steering and a driver side low mount alternator bracket that could be had from Jegs or summit.
Old 03-31-2009, 07:56 AM
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Re: Modified BBS turbo manifold for S475

That is correct ... The alternator and bracket are a Powermaster, which I got from summit. S10 manual steering box.

Ray
Old 03-31-2009, 08:42 AM
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Re: Modified BBS turbo manifold for S475

Looks good. I blocked the stock wastegate tube like you did and put the wastegate under the car on the cross over pipe on my setup. I might end up moving it back up on the turbo header tho. So i can route it right back into the downpipe.
Old 03-31-2009, 05:12 PM
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Re: Modified BBS turbo manifold for S475

is the WG vented into the DP or jus open ...
Old 04-02-2009, 05:22 PM
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Re: Modified BBS turbo manifold for S475

Originally Posted by Charged350
is the WG vented into the DP or jus open ...
Currently it is open, but I want to run it to the DP...... My wife keeps asking me If I'm done with the car..... I told her it will never be done!

Ray
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