Fixed the hole in the trunk and put the dana 44 in
Thread Starter
Supreme Member
iTrader: (1)
Joined: Jul 1999
Posts: 3,257
Likes: 5
Car: Turbo Buick
Engine: 3.8 V6
Fixed the hole in the trunk and put the dana 44 in
Thanks to GR89rs (iirc his name) I had the opportunity to fix a massive hole in the rear deck. This is how dumb people change the fuel pump:

I kept putting off fixing this till this weekend. I had to swap the rear anyway so i figured now was the time. Went to the junkyard and cut out what I needed:

Cut out the bad stuff:

got to work on putting in the new panel:



And now I'm done

and here is the pic of the new rear. Almost done.

I kept putting off fixing this till this weekend. I had to swap the rear anyway so i figured now was the time. Went to the junkyard and cut out what I needed:

Cut out the bad stuff:

got to work on putting in the new panel:



And now I'm done

and here is the pic of the new rear. Almost done.
Joined: Oct 2007
Posts: 2,606
Likes: 6
From: Kemah, Tx
Car: 1991 z28
Engine: Turbo 310
Transmission: T56
Axle/Gears: D44
Re: Fixed the hole in the trunk and put the dana 44 in
hey when i put my d44 i noticed that the tq arm is REALLY close to the tunnel because of the (off center pumpkin? i know the ds axle is shorter...), and it hit's the fuel/brake line bracket in the tunnel. i am lowered 2" and have a crossmember mounted spohn tq arm so i assume thats my problem, so i guess i'm wondering if you are you having any similar issues?
Thread Starter
Supreme Member
iTrader: (1)
Joined: Jul 1999
Posts: 3,257
Likes: 5
Car: Turbo Buick
Engine: 3.8 V6
Re: Fixed the hole in the trunk and put the dana 44 in
hey when i put my d44 i noticed that the tq arm is REALLY close to the tunnel because of the (off center pumpkin? i know the ds axle is shorter...), and it hit's the fuel/brake line bracket in the tunnel. i am lowered 2" and have a crossmember mounted spohn tq arm so i assume thats my problem, so i guess i'm wondering if you are you having any similar issues?
Oh man. I haven't gotten that far. I hope I don't have those issues. If I do I will let you know. I have a welder, cut off wheels, hammers.. and will travel
so I will make it work no matter what. Thread Starter
Supreme Member
iTrader: (1)
Joined: Jul 1999
Posts: 3,257
Likes: 5
Car: Turbo Buick
Engine: 3.8 V6
Re: Fixed the hole in the trunk and put the dana 44 in
hey when i put my d44 i noticed that the tq arm is REALLY close to the tunnel because of the (off center pumpkin? i know the ds axle is shorter...), and it hit's the fuel/brake line bracket in the tunnel. i am lowered 2" and have a crossmember mounted spohn tq arm so i assume thats my problem, so i guess i'm wondering if you are you having any similar issues?
Last edited by skinny z; Dec 13, 2010 at 08:41 AM.
Trending Topics
On Probation
iTrader: (9)
Joined: Feb 2005
Posts: 2,042
Likes: 2
From: So Cal
Car: 87 IROC-Z
Engine: LsX
Transmission: MN12 6speed
Axle/Gears: 3:42
Re: Fixed the hole in the trunk and put the dana 44 in
nice set up! if you ever do an ls swap itll be a good idea to do one of those doors to get to the fuel pump assembly lol
is that jerrys differential?
is that jerrys differential?
Moderator/TGO Supporter
Joined: Jul 1999
Posts: 1,710
Likes: 1
From: Huntington Beach, CA
Car: 87 IROC 92 Z-28 91 Ragtop
Engine: 5.7
Transmission: 700-r4
Re: Fixed the hole in the trunk and put the dana 44 in
Gosh, now that someone mentioned the "hole in the trunk" issue, I feel deep pangs of guilt for modding my 87 IROC to swap the fuel pump with hand tools in 15 minutes. It's not what the GM bible intended us to do. I was more faithful with my 92 5.7 when the fuel pump died while driving through Death Valley, as I took it to Las Vegas and $1300 later had a new pump with a lifetime warranty - and no hole in the trunk. Imagine the trauma of carrying all this guilt and moral degradation on one side - and the elation of not spending big bucks. Maybe if I could weld as nice as Pablo, I'd consider putting aside the plasma cutter.
Thread Starter
Supreme Member
iTrader: (1)
Joined: Jul 1999
Posts: 3,257
Likes: 5
Car: Turbo Buick
Engine: 3.8 V6
Re: Fixed the hole in the trunk and put the dana 44 in
Gosh, now that someone mentioned the "hole in the trunk" issue, I feel deep pangs of guilt for modding my 87 IROC to swap the fuel pump with hand tools in 15 minutes. It's not what the GM bible intended us to do. I was more faithful with my 92 5.7 when the fuel pump died while driving through Death Valley, as I took it to Las Vegas and $1300 later had a new pump with a lifetime warranty - and no hole in the trunk. Imagine the trauma of carrying all this guilt and moral degradation on one side - and the elation of not spending big bucks. Maybe if I could weld as nice as Pablo, I'd consider putting aside the plasma cutter.
Access panels are fine when done right, a lot of cars have them stock.
On Probation
iTrader: (9)
Joined: Feb 2005
Posts: 2,042
Likes: 2
From: So Cal
Car: 87 IROC-Z
Engine: LsX
Transmission: MN12 6speed
Axle/Gears: 3:42
Joined: Mar 2004
Posts: 338
Likes: 1
From: Orange County, CA
Car: 92 Z28
Engine: LB9
Transmission: 700R4
Axle/Gears: 10 bolt/2.73
Re: Fixed the hole in the trunk and put the dana 44 in
Pablo, FYI - Gr89rs (Mike) did not cut that hole. He bought it that way, along with the other problems the car previously had.
On the other hand, great job un-ghetto rigging that hole. It looks great now.
On the other hand, great job un-ghetto rigging that hole. It looks great now.
Supreme Member
iTrader: (3)
Joined: Jun 2009
Posts: 2,350
Likes: 3
From: Mid West
Car: '87 Camaro
Engine: '92 Carb'd 350
Transmission: 700r4
Axle/Gears: factory stock
Re: Fixed the hole in the trunk and put the dana 44 in
I never searched, but I thought the 44s were extinct!!
Are you planning on posting pics of the install as you go?
Very interesting using them. I'll TGO search & see what's involved with it!!
( Not that there's any around here!! )
Are you planning on posting pics of the install as you go?
Very interesting using them. I'll TGO search & see what's involved with it!!
( Not that there's any around here!! )
Thread Starter
Supreme Member
iTrader: (1)
Joined: Jul 1999
Posts: 3,257
Likes: 5
Car: Turbo Buick
Engine: 3.8 V6
Re: Fixed the hole in the trunk and put the dana 44 in
Havoc,
That is the picture of the D44 installed. GM built a few of these back in the day as replacement rears for warranty work and for GMPP. If im not mistaken, they also came in the 92 Firehawk. They are pretty rare. I managed to snag one up from Jerrywho here.
There is nothing different about installing it compared to putting in a ten bolt. The only thing slightly different is that the pinion yoke is further forward than stock which will push your D.S. further into the trans. This is a problem for me since I have shorter LCAS so I am going to have to have the D.S. shortened a little to make it work (just figured this out today
) I hope to have it on the road soon.
Re: Fixed the hole in the trunk and put the dana 44 in
I believe there are quite a few.
Supreme Member
iTrader: (3)
Joined: Jun 2009
Posts: 2,350
Likes: 3
From: Mid West
Car: '87 Camaro
Engine: '92 Carb'd 350
Transmission: 700r4
Axle/Gears: factory stock
Re: Fixed the hole in the trunk and put the dana 44 in
Pablo & skinny z--
Thanks for the input to further my education!! I thought it was a special order for 68-70 Chevelles 8 Impallas, & 4X4 in the early 70s.
92 Firehawk would be a prime candidate for someone looking to do this?
I'll be doing some searching. Thanks again for your tutoring!
Thanks for the input to further my education!! I thought it was a special order for 68-70 Chevelles 8 Impallas, & 4X4 in the early 70s.
92 Firehawk would be a prime candidate for someone looking to do this?
I'll be doing some searching. Thanks again for your tutoring!
Thread
Thread Starter
Forum
Replies
Last Post
db057
TBI
10
Aug 11, 2015 10:11 PM










