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TBI sensor diagram please

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Old Jul 26, 2005 | 09:33 AM
  #1  
Crusin' 1980's's Avatar
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
TBI sensor diagram please

maybe someone has already posted/has this, but it would be helpful if someone could please post a diagram/picture of all the sensors in the engine bay...or if someone could guide me in the right direction...thanks
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Old Jul 26, 2005 | 12:44 PM
  #2  
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From: Hughesville MD
Car: 1991 Camaro Z28
They don't have one in the haynes or chilton's manual?
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Old Jul 26, 2005 | 12:46 PM
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Engine: 377 LSX
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Which ones do you need? I guess I could put one together later. There is a TBI diagram in the new to TBI sticky above to get you started.
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Old Jul 26, 2005 | 01:01 PM
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
ok, thanks....and i just remembered, i do have a chilton's manual...I will check in there as well...can someone tell me about the difficulty in changing the EGR valve?...and the TPS as well? (although GM told me today that the TPS is not "servicable"...i was thining abouyt changing these two thing out to see if it correct the idle problem I've had for a year now
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Old Jul 26, 2005 | 01:01 PM
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From: Greenville, SC
Car: 1991 Chevy Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 3.42
This should help a little:
http://www.autozone.com/images/cds/g...3d801637bb.gif

Replacing the EGR valve and the TPS is not hard at all, but why exactly do you want to change them? Are you getting codes for a bad EGR valve or TPS?

Care to elaborate on your idle problem? Don't go replacing parts just yet.

Last edited by Benm109; Jul 26, 2005 at 01:05 PM.
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Old Jul 26, 2005 | 01:22 PM
  #6  
Crusin' 1980's's Avatar
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
well, I've has this "surging" idle problem for a while, and i had the car hooked up to the computer diagnostic machine and the people there "think" it might be an EGR problem, but they're not sure...and there was no codes thrown by the diagnostic computer....so i really don't know for sure what the problem might be...the car will idle normally for a few seconds (4-6 second) and then go down a bit and then surge back up...my Induction manafold was changed a while back and i thought that might have something to do with it....what do you think?
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Old Jul 26, 2005 | 01:28 PM
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
the mechanics couldn't find anything wrong with the car, but they admitted that the problem was there...the newer manafold is the edelbrock one that can be seen on the TBI Sticky page...
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Old Jul 26, 2005 | 01:43 PM
  #8  
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From: Greenville, SC
Car: 1991 Chevy Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 3.42
....what do you think?
I think it could be any number of things.

But, first off, how long has it been since the car has had a good tune-up (spark plugs, spark plug wires, distributor cap and rotor, PCV valve, air filter, fuel filter, etc.)? Does the "check engine light" ever come on? If so, what codes are showing up?

Also, since the manifold has been replaced, it might be worth it to go back over everything you (or the shop) did. It's easy to miss vacuum lines or electrical connectors sometimes when doing something like an intake swap. Just make sure everything is hooked up and looks correct.

Last edited by Benm109; Jul 26, 2005 at 01:47 PM.
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Old Jul 28, 2005 | 09:45 AM
  #9  
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
the check engine light has come on a few times while driving the car, but still no codes showed up on the diagnostic computer...and the car has had new plugs, wires and O2 sensor....the rotor looks good, although it may not have been changed in the past few years...anything else i can do?....I'd really like to get this problem fix w/in the next few days...thanks for the help
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Old Jul 28, 2005 | 09:51 AM
  #10  
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From: Greenville, SC
Car: 1991 Chevy Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 3.42
Next thing I would recommend is to remove and clean the IAC valve, and see if that helps (it's also free ). Over time IAC valves get gummed with carbon and other junk that can cause them to stick or not fully seat. It would also be a good idea to check out and clean the IAC passage on the TBI unit while it's out.

I'm stealing this from dimented24X7:
In addition to this, I want to clean my IAC. How can I do this?

1). Remove the IAC. It can be found on the pass side of the tbi. See the link below for an expanded view of the IAC...

http://216.121.161.76/files/TBI220.jpg

[Thanks Vader!]

2). After you have done so, reconnect the IAC connector and place a bag or towel around the IAC so the pintle doest go flying off. Once this is done, jumper pins 'A' + 'B' in the ALDL connector. Once jumpered, turn the key to the ON position, but dont start the car. The ecm will eject the IAC pintle. Turn off the ignition and remove the IAC and its compontents.

3). Next step is to clean the parts. I like using lighterfluid or naphtha. Cleans and leaves no unpleasent odor once it evaporates. NEVER use harsh solvents or dip in/spray the IAC with cleaners!!! It may be damaged! Use a toothbrush to remove all the carbon deposits from the guide, spring, and the threads on the pintle shaft. Once dry lightly coat the pintle shaft and guide with a light grease or oil.

4). Reassemble. Place the spring over the pintle and place the pintle shaft in the guide slot in the IAC. It wont jsut go in as there is an armature with gear teeth on it. Screw the IAC pintle in untill the guide slots on the pintle shaft just meet up with the guides in the IAC main body. From there gently rock the IAC pintle back and fourth while applying light pressure untill the pintle gets partially back into the IAC.

5.) Reinstall the IAC. Screw it in by hand and if you feel any sort of resistance, STOP!!! The pintle has bottomed out. Reconnect the IAC and pull the jumper out of the ALDL if you have not yet done so. Lightly depress the gas pedal and start the car. Let it run for about 30 secs and shut down. Do the following to tighten the IAC:

As posted by Vader:



quote:
--------------------------------------------------------------------------------
You can use a wrench, but remember that the torque specification for an IAC is 13 ft/lb for '85-'89 , 30 in/lb for 1990-on, or not very much torque at all. Hand tight and about 1/16 additional turn is about all that's necessary.

--------------------------------------------------------------------------------



And your done! The vehicle is ready for use. I do this every 6000 miles or so to keep the IAC clean and moving freely. This is a good idea as a sticky IAC will cause delayed responces to the ECMs commands.

Last edited by Benm109; Jul 28, 2005 at 09:54 AM.
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Old Jul 28, 2005 | 09:55 AM
  #11  
Crusin' 1980's's Avatar
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
and i can't find the EGR valve in the chilton's....only the step by step install for the TPS....is there any guide for the EGR?

Last edited by Crusin' 1980's; Jul 28, 2005 at 10:04 AM.
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Old Jul 28, 2005 | 10:02 AM
  #12  
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From: Greenville, SC
Car: 1991 Chevy Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 3.42
The EGR valve is on the rear of the intake manifold, pretty much right in between the TBI unit and the distributor.

If you look right behind the TBI unit in these pictures, you'll see it. It's the gold saucer-shaped thing bolted to the intake:



Last edited by Benm109; Jul 28, 2005 at 10:05 AM.
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Old Jul 28, 2005 | 10:13 AM
  #13  
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
ok, the picture was very helpfull, thanks....any chance you could also show me where the TPS is located?...it might even be shown in the picture, I'm not sure
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Old Jul 28, 2005 | 10:19 AM
  #14  
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From: Greenville, SC
Car: 1991 Chevy Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 3.42
Yep, it's in the second picture I posted. If you look at the passenger side of the TBI unit, you'll see 2 parts with wires going to them. The gold part is the IAC valve, and the gray part is the TPS.

You can see it in this picture as well:


EDIT: Are the pictures still showing up for you? All the sudden I can't see them on my computer.

Last edited by Benm109; Jul 28, 2005 at 10:22 AM.
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Old Jul 28, 2005 | 10:28 AM
  #15  
Crusin' 1980's's Avatar
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
ya, they're showing up now...but they did not at first (the first time you posted them)
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Old Jul 28, 2005 | 10:42 AM
  #16  
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
This is an image of my TBI, and I labeled the parts that you showed me, thanks.

[IMG][/IMG]
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Old Jul 28, 2005 | 10:57 AM
  #17  
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From: Greenville, SC
Car: 1991 Chevy Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 3.42
Alright good, I can see my pictures now too. Your parts are labeled correctly.
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Old Jul 28, 2005 | 10:36 PM
  #18  
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From: Austin
Car: 87 Wrangler
Engine: 355 TBI
Transmission: 700R4
egr connections

where do the egr connections go. i know the front passenger line goes where? And the vacumm hose on the actual egr valve goes where? And finally, the electronic guy mounted on the side with two fitting on one side and one on the other connects where?

Thanks
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Old Jul 28, 2005 | 10:47 PM
  #19  
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From: Greenville, SC
Car: 1991 Chevy Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 3.42
Re: egr connections

Originally posted by mylittlemule
where do the egr connections go. i know the front passenger line goes where? And the vacumm hose on the actual egr valve goes where? And finally, the electronic guy mounted on the side with two fitting on one side and one on the other connects where?

Thanks
The vacuum line on the front passenger side of the TBI unit runs to the connector on the passenger side of the EGR solenoid. The line on the driver's side of the EGR solenoid runs directly to the EGR valve.

You know what they say, a picture's worth a thousand words:
http://www.autozone.com/images/cds/g...3d8016381c.gif
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Old Jul 28, 2005 | 10:51 PM
  #20  
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From: Austin
Car: 87 Wrangler
Engine: 355 TBI
Transmission: 700R4
thank you so much. lets hope solves my problems.

Here we come mexico!!!
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Old Jul 28, 2005 | 11:53 PM
  #21  
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From: Austin
Car: 87 Wrangler
Engine: 355 TBI
Transmission: 700R4
allright. i connected the egr the way the diagram showed and all sorts of bad things started happening. crazy loping. i've since disconnected the entire egr system and it runs a little better.

still no full throttle or hard hits on the pedal. why? when i do hit the petal it sounds like a choking monster and gives no acceleration until i back off the throttle. why?

here is what i have done.
1. tps voltage starts at.54 and at full throttle of the gas pedal it is at 4.13
2. reset the iac and base timing to 450 rpm
3. knocked down the timing from 8 degrees to 2 in 2 degree increments. this might have helped a little, but i still have the problem
4. checked the engine codes. it only said hello and goodbye

what is next?
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Old Jul 29, 2005 | 09:54 AM
  #22  
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From: Greenville, SC
Car: 1991 Chevy Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 3.42
mylittlemule, what exactly is the problem with your car? Sounds like the car won't take any throttle. So it's just choking and idling erraticly at idle? How long has the car been acting like this. Are you actually able to drive it, or is the problem too bad? Just wanting to make sure I fully understand the problems your having.

First things first, how long has it been since the car's had a full tune-up (spark plugs, spark plug wires, distributor cap and rotor, fuel filter, air filter, PCV valve, etc.)?
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Old Jul 29, 2005 | 11:17 AM
  #23  
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From: Austin
Car: 87 Wrangler
Engine: 355 TBI
Transmission: 700R4
it has been parked forever. I pulled the plugs last nightand found that at on point they were brown, but now they are white.

Pcv checked out okay and i'm on the way to get another fuel pump. the brand new one is very noisy.

the car is driveable just no stomping on the throttle. i can get away with just being gentle all day, but that is no fun.

my fuel pressure is of concern to me. i'm going to do the plugs, cap, and rotor. then i'm going to check the fuel pressure again.
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Old Jul 29, 2005 | 11:19 AM
  #24  
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From: Austin
Car: 87 Wrangler
Engine: 355 TBI
Transmission: 700R4
i've had this same problem a long time. it is the reason the mule has not seen much action over the last few years. well just 1 of the reasons.
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Old Jul 29, 2005 | 03:25 PM
  #25  
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
BENM109

can you tell me if the spring needs to be revomed behind the TPS?...i moved it with my hand and it seems ok from what i can tell, although i don't know much about it...also, could you help me identify these two plugs that are labeled in the pic? thanks for your help thus far



[IMG][/IMG]
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Old Jul 29, 2005 | 03:55 PM
  #26  
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From: Greenville, SC
Car: 1991 Chevy Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 3.42
my fuel pressure is of concern to me. i'm going to do the plugs, cap, and rotor. then i'm going to check the fuel pressure again.
mylittlemule, that sounds like a good plan to me. Since it's been sitting for a while, it might be worth it to take a really good look at everything on the motor. Make sure all electrical connections are hooked up, check vacuum lines and make they are routed correctly. Check the firing order, and watch the spray pattern of the injectors (should be a conical spray pattern with an occasional drip).


can you tell me if the spring needs to be revomed behind the TPS?...i moved it with my hand and it seems ok from what i can tell, although i don't know much about it...also, could you help me identify these two plugs that are labeled in the pic? thanks for your help thus far
Crusin' 1980's, I am not aware of a spring behind the TPS. Do you happen to have a picture of it? I'm having trouble visualizing what it could be.


The 1st item is the electrical connector for the MAP sensor. It has a 3-wire connector and 1 vacuum line coming out of it. I don't see the vacuum line in your picture (it might be hidden in the pic, though), did you remove it? If not, that might be part of your problem. The vacuum line should run from the bottom of the MAP sensor (right behind the electrical connector) to the 1 vacuum port on the back of the TBI unit (right in between the fuel line fittings).

The 2nd item is the electrical connector for the EGR solenoid. It just has a 2-wire connector and has 2 vacuum lines coming out of it.
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Old Jul 29, 2005 | 05:05 PM
  #27  
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From: Greenville, SC
Car: 1991 Chevy Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 3.42
Crusin' 1980's, I am not aware of a spring behind the TPS. Do you happen to have a picture of it? I'm having trouble visualizing what it could be.
After taking a look at some of my repair manuals, it seems like the earlier design TPS (3-wire flat connector, rather than the later 3-wire round connector) has a small spring right behind in it around the end of the throttle shaft. I am pretty sure that it does not have to be removed if your just replacing or removing the TPS.
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Old Jul 30, 2005 | 08:44 PM
  #28  
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
here is that spring...i see that you're a step ahead of me

[IMG][/IMG]
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Old Jul 30, 2005 | 09:03 PM
  #29  
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From: Upstate New York
Car: 1988 SC Camaro
Engine: 305 TBI
Transmission: 700-R4
ok Benm109, I'm still not through with you any chance you can identify this "gizmo" thing thats between the TB and the Distributor?

[IMG][/IMG]
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Old Jul 30, 2005 | 09:33 PM
  #30  
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From: Austin
Car: 87 Wrangler
Engine: 355 TBI
Transmission: 700R4
ignition coil.

that grey connector has a white and a pink wire on top of it. i know this because i am only using the other connector. i need that grey one so i can hook up my tach.
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Old Jul 30, 2005 | 09:55 PM
  #31  
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From: Greenville, SC
Car: 1991 Chevy Camaro
Engine: 305 TBI
Transmission: 700R4
Axle/Gears: 3.42
Yep, just keep that spring behind the TPS in place. I can't think of any reason to remove it, unless it was broken or something, but it doesn't look like it is.

The "gizmo" is the ignition coil, mylittlemule is right. Item #1 is 1 of the 2 electrical connections for the coil, item #2 is the ignition coil itself, and item #3 is the coil wire that runs to the distributor (specifically, the middle post on the distributor cap).
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