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Valve springs are STUCK

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Old Mar 14, 2007 | 04:41 PM
  #1  
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From: San Diego, CA
Car: 1991 Camaro RS
Engine: LO3
Transmission: 700R4
Axle/Gears: 3.42 LS1
Valve springs are STUCK

Actually, it's the valve keepers that are stuck. I tried whacking them with a socket and a mallet, I tried WD-40 and the stronger lubricant. No luck.

So my car's still down, not running, and I'm waiting to drop this backup engine in but can't get the damn valves off so I clean the inside plus most important thing here, replace the seals.

Unfortunately, this is the only compressor the stores here had
http://www.partsamerica.com/ProductD...egoryCode=3491

Last edited by vorgath; Mar 14, 2007 at 04:45 PM.
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Old Mar 14, 2007 | 04:44 PM
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Bring the pistons to TDC, 2 cyls at a time (1 & 6, 8 & 5, 4 & 7, 3 & 2) and try the hammer and socket trick on each pair in their turn.

Don't be shy; make sure you get their attention. Whap the hell out of em.
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Old Mar 14, 2007 | 04:51 PM
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From: San Diego, CA
Car: 1991 Camaro RS
Engine: LO3
Transmission: 700R4
Axle/Gears: 3.42 LS1
The heads are off the engine already. Now to clarify this.. do I whack the valve locks ... i.e. the small c-shaped clips ?


I think I'll see if I can find one of these instead
http://www.partsamerica.com/ProductD...egoryCode=3491

So I can whack the valve from underneath if necessary

Last edited by vorgath; Mar 14, 2007 at 04:56 PM.
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Old Mar 14, 2007 | 05:00 PM
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From: Mercedes Norte, Heredia, Costa Rica
Car: 1984 Z28 Hardtop
Engine: 383 Carb
Transmission: 4L60
Axle/Gears: 3.54 Dana 44
Put a socket over the retainer so that the keepers and valve stem are in the middle, and then beat it like a redheaded stepchild.

A much better spring compressor to use with the heads off is the giant C-clamp type.
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Old Mar 14, 2007 | 05:04 PM
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From: San Diego, CA
Car: 1991 Camaro RS
Engine: LO3
Transmission: 700R4
Axle/Gears: 3.42 LS1
Yeah but I seriously doubt they have them in the stores here and they are a bit pricey, right ?

The retainer, is the big "washer" correct ? Sorry bit tired of it now so can barely think right.
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Old Mar 14, 2007 | 05:15 PM
  #6  
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From: Mercedes Norte, Heredia, Costa Rica
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Engine: 383 Carb
Transmission: 4L60
Axle/Gears: 3.54 Dana 44
The retainer is the big washer on top of the spring, right.

The local stores might have one for sale, prices tend to vary. If you're lucky you might even be able to rent one.
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Old Mar 14, 2007 | 05:55 PM
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From: San Diego, CA
Car: 1991 Camaro RS
Engine: LO3
Transmission: 700R4
Axle/Gears: 3.42 LS1
OK guys, I tried whacking them again, this time I whacked them much harder, so hard that the keepers flew off and everything, didn't even have to use the compressor to remove the valves.

Good thing I did though, on two or three of the valves the seals broke off too, in several pieces. hmmm I HOPE I didn't break off too much though
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Old Mar 14, 2007 | 05:56 PM
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If the heads are off, then it's too easy.

Put them on a wooden surface, and WAYLAY them with the hammer and socket.

Use about a 5/8" to 3/4" socket, on the retainer. Not the keepers.

I have NEVER EVER had a valve that failed to come apart by the hammer & socket method. Now that's only a couple hundred heads I suppose; but still, that's pretty good odds. Covers heads in every condition from pristine race-ready with solid roller springs, to old funkified gunky stock heads with a billion miles on them and springs I could compress by hand (typical stock springs...).
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Old Mar 14, 2007 | 05:58 PM
  #9  
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From: San Diego, CA
Car: 1991 Camaro RS
Engine: LO3
Transmission: 700R4
Axle/Gears: 3.42 LS1
Before I clean up the valves, I may take some pics of them, to show how messy the intake valves are. Now is it normal for the intake valves to be a bit difficult to slide out ? The exhaust ones went out smoothly, the intake ones well not as smoothly, had to turn and turn finally got them out.


Is there a black plastic piece or anything that goes underneath the valve keepers on the valves ? i.e. in the second groove, not the top groove on the valves ?
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Old Mar 14, 2007 | 06:03 PM
  #10  
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From: Mercedes Norte, Heredia, Costa Rica
Car: 1984 Z28 Hardtop
Engine: 383 Carb
Transmission: 4L60
Axle/Gears: 3.54 Dana 44
Originally Posted by vorgath
on two or three of the valves the seals broke off too, in several pieces.
The O-rings? Don't worry about it, they were already cracked and broken underneath the keepers.
----------
Originally Posted by vorgath
Now is it normal for the intake valves to be a bit difficult to slide out ? The exhaust ones went out smoothly, the intake ones well not as smoothly, had to turn and turn finally got them out.
Did you draw file any burrs off the stems before you pulled them out?


Originally Posted by vorgath
Is there a black plastic piece or anything that goes underneath the valve keepers on the valves ? i.e. in the second groove, not the top groove on the valves ?
That's where the factory O-ring seal goes.

Last edited by Apeiron; Mar 14, 2007 at 06:07 PM. Reason: Automerged Doublepost
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Old Mar 14, 2007 | 06:10 PM
  #11  
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From: San Diego, CA
Car: 1991 Camaro RS
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Axle/Gears: 3.42 LS1
I'm talking about what looks like hard plastic, not soft o-rings.


Nope didn't use a file on the valves.
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Old Mar 14, 2007 | 06:17 PM
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Car: 82 Berlinetta/57 Bel Air
Engine: L92/LQ4 (both w/4" stroke)
Transmission: 4L80E/4L80E
Axle/Gears: 12B-3.73/9"-3.89
Originally Posted by vorgath
OK guys, I tried whacking them again, this time I whacked them much harder, so hard that the keepers flew off and everything, didn't even have to use the compressor to remove the valves.
That's the way most shops do "normal" disassembly. Much faster than using a spring compressor.
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Old Mar 14, 2007 | 06:21 PM
  #13  
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From: Mercedes Norte, Heredia, Costa Rica
Car: 1984 Z28 Hardtop
Engine: 383 Carb
Transmission: 4L60
Axle/Gears: 3.54 Dana 44
Originally Posted by vorgath
I'm talking about what looks like hard plastic, not soft o-rings.
When the factory put them on there, they were soft o-rings. Over time they turn into pieces of broken hard plastic that leak oil and give rise to the famous blue smoke on startup.


Originally Posted by vorgath
Nope didn't use a file on the valves.
The valve stems can mushroom very slightly over time from constant hammering, and they often need to be touched with a file to pull them out without damaging the valveguides. Your exhaust valve guides have worn enough that the valve stems fit through, but the intake valves have had vacuum pulling leaking oil through the guides so they hadn't worn as much.
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Old Mar 14, 2007 | 06:26 PM
  #14  
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Car: 1991 Camaro RS
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Axle/Gears: 3.42 LS1
ok kewl
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Old Mar 14, 2007 | 06:29 PM
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Car: 1989-92 FORMULA350 305 92 Hawkclone
Engine: 4++,350 & 305 CIs
Transmission: 700R4 4800 vig 18th700R4 t56 ZF6 T5
Axle/Gears: 3.70 9"ford alum chunk,dana44,9bolt
Hope ya didnt bend the valves when you did that trick..
thats old school and kinda getto.. yes its faster but..
next time please use a spring compressor.
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Old Mar 14, 2007 | 09:57 PM
  #16  
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From: San Diego, CA
Car: 1991 Camaro RS
Engine: LO3
Transmission: 700R4
Axle/Gears: 3.42 LS1
Nah didn't bend them, I used a socket and a rubber mallet, so I didn't have THAT much force on them, just enough. Didn't have a small sledge hammer, just a rubber mallet, and thing is just using the vavle spring compressor didn't work at all, those locks were stuck real bad.
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Old Mar 15, 2007 | 09:53 AM
  #17  
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Transmission: 4L80E/4L80E
Axle/Gears: 12B-3.73/9"-3.89
Originally Posted by Tony Walch
thats old school and kinda getto.. yes its faster but..
Nothing of the sort. As the originator said, it doesn't put that much force on the valves. A dead blow mallet works very well.

Speaking of old school, valves are tougher these days than they were in the "old days".
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Old Mar 15, 2007 | 12:34 PM
  #18  
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if the heads are not on the engine then yeah c clamp compressor is the way to go

othewise if they are on the engine then that compressor above in the link is the one to use

ive never had this much trouble with removing any in the past, damn

the worst i had was recently on an old 70s ford 351M but i jut compressed tem and took a smaller hammer and knocked on the spring retainers a couple times and they would unstick so i could remove the locks



nver had this trouble on a chevy head, hum, wierd, i guess i am lucky then

good luck
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Old Mar 15, 2007 | 12:49 PM
  #19  
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From: Mercedes Norte, Heredia, Costa Rica
Car: 1984 Z28 Hardtop
Engine: 383 Carb
Transmission: 4L60
Axle/Gears: 3.54 Dana 44
I like hammering lightly on the retainers while the heads are on the engine with an air holder pressurizing the cylinder. Each hit while the keepers are still stuck on an exhaust valve makes a hollow bang through the exhaust, and an intake valve gives a pleasant pop through the intake tract, turning into a sudden quiet tap when the keepers finally let go.
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Old Mar 17, 2007 | 02:38 AM
  #20  
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From: San Diego, CA
Car: 1991 Camaro RS
Engine: LO3
Transmission: 700R4
Axle/Gears: 3.42 LS1
I discovered a flaw in the heads too, the seats. On one or two seats, the angles cut for the valves are correct, but below the cuts the seat is not cut nice and round, it's actually wave patterned. A real nice hookup from GM's factory. But it's stock LO3 heads so I'm not worried about it, not going to waste money on the heads.
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Old Mar 23, 2007 | 01:16 PM
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Car: 1989-92 FORMULA350 305 92 Hawkclone
Engine: 4++,350 & 305 CIs
Transmission: 700R4 4800 vig 18th700R4 t56 ZF6 T5
Axle/Gears: 3.70 9"ford alum chunk,dana44,9bolt
Re: Valve springs are STUCK

Originally Posted by five7kid
Nothing of the sort. As the originator said, it doesn't put that much force on the valves. A dead blow mallet works very well.

Speaking of old school, valves are tougher these days than they were in the "old days".
If you do this on a table you "could/might " bend the head of the valve..
I have to tap on most retainers to break them loose also.
I have also seen people bend valves doing the socket trick on a flat table.. atleast set the head on 2X4s so if the valve pokes out of the head when you smack it it wont hit the table and bend ..
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Old Mar 23, 2007 | 08:12 PM
  #22  
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Re: Valve springs are STUCK

i throught that was the whole point of the socket and mallet was to just compress the spring and not move the valve to take the pressure off the retainers
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Old Mar 27, 2007 | 02:11 PM
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Transmission: 700R4 4800 vig 18th700R4 t56 ZF6 T5
Axle/Gears: 3.70 9"ford alum chunk,dana44,9bolt
Re: Valve springs are STUCK

Originally Posted by SpitotRs305
i throught that was the whole point of the socket and mallet was to just compress the spring and not move the valve to take the pressure off the retainers

It is... but..... the valve and spring still get pushed down when you smack it.
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Old Mar 27, 2007 | 03:31 PM
  #24  
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Re: Valve springs are STUCK

perhaps i should have been more clear... i meant that the valve shouldnt be allowed to move if it can move freely as in noting to stop it then you will never get the keepers off
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Old Mar 28, 2007 | 02:21 AM
  #25  
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From: San Diego, CA
Car: 1991 Camaro RS
Engine: LO3
Transmission: 700R4
Axle/Gears: 3.42 LS1
Re: Valve springs are STUCK

Yeah if you hit it hard and fast enough, actually more fast than hard, they'll jump off.

Now I have to finish my heads, need to clean up some surface rust, didn't get 100 % carbon out of them, but close to it, and then valve seals, clean the gasket surfaces and good to go.
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Old Mar 28, 2007 | 10:42 AM
  #26  
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From: Mercedes Norte, Heredia, Costa Rica
Car: 1984 Z28 Hardtop
Engine: 383 Carb
Transmission: 4L60
Axle/Gears: 3.54 Dana 44
Re: Valve springs are STUCK

Originally Posted by Tony Walch
I have also seen people bend valves doing the socket trick on a flat table.. atleast set the head on 2X4s so if the valve pokes out of the head when you smack it it wont hit the table and bend ..
The only way it can bend the valve is if the force required to break the keepers free from the retainer is greater than the force required to bend the valve. If that's the case, you probably needed new valves anyway.
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