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Hole Burned through Distributor Cap

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Old Apr 16, 2017 | 06:25 PM
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Hole Burned through Distributor Cap

I just noticed a bad miss my car had. After looking around I found that a hole burned right through the center of the distributor cap where the coil terminal is. Any idea what can cause this?
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Old Apr 16, 2017 | 06:59 PM
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Re: Hole Burned through Distributor Cap

Looking at your parts list, I will assume you had a quality cap & rotor.
Spark will always find the easiest path. Now this might not be exactly related to your problem but on my 95 GMC Sierra truck (305 TBI), over the years I have found the factory stock coil wire corroded at the cap coil connection, and most recently with a completely new replacement dist, cap, & rotor the spark arcs through the rotor to the center post on the distributor and grounds the spark out. Now I carry a spare rotor.
Do you use dielectric grease?
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Old Apr 16, 2017 | 07:30 PM
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Axle/Gears: Strange S60 3.73
Re: Hole Burned through Distributor Cap

Msd cap and rotor. I always use dielectric grease as well.
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Old Apr 16, 2017 | 07:37 PM
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From: Meriden, CT 06451
Car: 84 TA orig. 305 LG4 "H" E4ME
Engine: 334 SBC - stroked 305 M4ME Q-Jet
Transmission: upgraded 700R4 3200 stall
Axle/Gears: 10bolt 4.10 Posi w Lakewood TA Bars
Re: Hole Burned through Distributor Cap

Isn't there a carbon "button" there that makes contact with the rotor?
That must have burned out.
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Old Apr 16, 2017 | 07:40 PM
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From: Meriden, CT 06451
Car: 84 TA orig. 305 LG4 "H" E4ME
Engine: 334 SBC - stroked 305 M4ME Q-Jet
Transmission: upgraded 700R4 3200 stall
Axle/Gears: 10bolt 4.10 Posi w Lakewood TA Bars
Re: Hole Burned through Distributor Cap

I will guess that over time that button wore down to the point that there was no longer good contact. Then it started arcing there, increasing resistance. The more it did it, the worse it got, until it burned through.
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Old Apr 16, 2017 | 07:47 PM
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Car: 85 Iroc-Z
Engine: 383 TPI Procharger D1SC
Transmission: TKO600
Axle/Gears: Strange S60 3.73
Re: Hole Burned through Distributor Cap

Mine has the smaller hei cap. No carbon button.
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Old Apr 16, 2017 | 08:36 PM
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Re: Hole Burned through Distributor Cap

Probably too much plug gap.
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Old Apr 16, 2017 | 09:32 PM
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From: Meriden, CT 06451
Car: 84 TA orig. 305 LG4 "H" E4ME
Engine: 334 SBC - stroked 305 M4ME Q-Jet
Transmission: upgraded 700R4 3200 stall
Axle/Gears: 10bolt 4.10 Posi w Lakewood TA Bars
Re: Hole Burned through Distributor Cap

Your answer is here:
http://garage.grumpysperformance.com...gnitions.2798/
Attached Thumbnails Hole Burned through Distributor Cap-capmelt3.jpg  
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Old Apr 16, 2017 | 09:37 PM
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Car: 85 Iroc-Z
Engine: 383 TPI Procharger D1SC
Transmission: TKO600
Axle/Gears: Strange S60 3.73
Re: Hole Burned through Distributor Cap

Great article. Thanks to everyone for all the replies.
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