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80's TPI Problems (need some advice)

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Old 01-10-2012, 10:12 AM
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80's TPI Problems (need some advice)

I'm new here. I'm a rock crawler, I have a cj with alot of mods (full offroad)
One mod being the TPI 350. I have had LS engines and old school engines with propane and I know my way around them ok. TPI> I'm lost

Problems are these signs and symptoms, any good advice would be great!

:Cold start is impossible without starting fluid. If I spray it, it cranks after a few tries.
:When it fires, it misses like crazy, and is so rich it will burn your eyes.
:Plugs are fouled out real bad
:With new plugs it will straighten out when the therm opens up, but not perfect.
:Mass air sensor sounds like it's gonna suck the hood in the filter.
:Still has good throttle response but pops some on deceleration.
:Once it gets hot and you shut it down, it won't crank until it cools off.
:Then I'm back to square one.

It has all the correct wiring and sensors, not sure if they are all working properly obviously. When I got the jeep in the summer it ran way better. No hard starts and no issues. Had a fuel drip at the filter and I fixed it. Other than that is was ok. Still was a little rich and burning excessive fuel.

Any Ideas on what to start with first?
Old 01-10-2012, 01:24 PM
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Re: 80's TPI Problems (need some advice)

Originally Posted by Hotrodpayton
I'm new here. I'm a rock crawler, I have a cj with alot of mods (full offroad)
One mod being the TPI 350. I have had LS engines and old school engines with propane and I know my way around them ok. TPI> I'm lost

Problems are these signs and symptoms, any good advice would be great!

:Cold start is impossible without starting fluid. If I spray it, it cranks after a few tries.
:When it fires, it misses like crazy, and is so rich it will burn your eyes.
:Plugs are fouled out real bad
:With new plugs it will straighten out when the therm opens up, but not perfect.
:Mass air sensor sounds like it's gonna suck the hood in the filter.
:Still has good throttle response but pops some on deceleration.
:Once it gets hot and you shut it down, it won't crank until it cools off.
:Then I'm back to square one.

It has all the correct wiring and sensors, not sure if they are all working properly obviously. When I got the jeep in the summer it ran way better. No hard starts and no issues. Had a fuel drip at the filter and I fixed it. Other than that is was ok. Still was a little rich and burning excessive fuel.

Any Ideas on what to start with first?

What size injectors do you have? part #?

Check your fuel pressure at the rail while running.
Check if you have a cold-start injector on the driver-side of intake.
Check the resistance of the CTS - Coolant Temp Sensor. - the one on the front of the intake that has two wires going to it. Check both cold and warm with a digital ohm-meter.
Old 01-11-2012, 09:43 AM
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Re: 80's TPI Problems (need some advice)

Originally Posted by 305sbc
What size injectors do you have? part #?

Check your fuel pressure at the rail while running.
Check if you have a cold-start injector on the driver-side of intake.
Check the resistance of the CTS - Coolant Temp Sensor. - the one on the front of the intake that has two wires going to it. Check both cold and warm with a digital ohm-meter.

What is the fuel pressure supposed to be? 45psi??
Do you know where an image of a cold start injector is, so I can better locate it??
What should the resistance be??? I'm real green at this one.
Old 01-11-2012, 02:19 PM
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Re: 80's TPI Problems (need some advice)

Originally Posted by Hotrodpayton
What is the fuel pressure supposed to be? 45psi??
Do you know where an image of a cold start injector is, so I can better locate it??
What should the resistance be??? I'm real green at this one.
resistance last time I checked should be 15-16 ohms any lower you should replace'em to be safe.
Old 01-11-2012, 03:55 PM
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Re: 80's TPI Problems (need some advice)

Originally Posted by T/A
resistance last time I checked should be 15-16 ohms any lower you should replace'em to be safe.
^ FYI, this is what your injector resistance should be, but that's not what I was talking about. I was talking about your CTS on the front of your intake.

The cold start injector is between the front and rear pairs of runner tubes on the driver-side.
http://www.chevythunder.com/cold_start_injector.jpg
Old 01-12-2012, 08:57 AM
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Re: 80's TPI Problems (need some advice)

:Well, went to start it last night and no fire. Sprayed start fluid, still no fire. Pulled the air filter off and sprayed it and it fired up. Ran bad but NOOO loading up. No black smoke. Put filter on it and it loaded up. Filter is completly covered with muck on the bottom and sides. Gonna clean it for sure.

: Plugs are completely ruined. Getting new ones.
: Scanned it and only thing out of the ordinary was the TPS.
It was reading WOT even without the engine running. left scanner on it and took it off the mass air flipped it to WOT and no change. Put an Ohm meter on it and it was reading same at Idle or WOT.
That should explain the engine trying to suck the hood in the intake. Which also should explain the extra fuel ??? RIGHT??

I will have an update asap if these three issues fix the problem.
Old 01-12-2012, 09:29 AM
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Re: 80's TPI Problems (need some advice)

A bad TPS could cause problems like this, but it should also set a DTC code.
Did you have a check engine light and did you check for codes?
Old 01-12-2012, 11:25 AM
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Re: 80's TPI Problems (need some advice)

Originally Posted by 305sbc
A bad TPS could cause problems like this, but it should also set a DTC code.
Did you have a check engine light and did you check for codes?

I'm sorry, it did throw a code. I have gotten the parts in hand. I'll have em on tonight. When I get this figured out, I may look at some upgrade on power options.
Old 01-12-2012, 05:45 PM
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Re: 80's TPI Problems (need some advice)

Well on we go. Cold start ruff run is fixed. Runs like a brand new setup. Drove the jeep fir a solid hour with no issues at any amount of throttle. GREAT!!!! NOW I turn it off for a hot start test and its no good. It won't hit a lick.!!!!! What now guys?????!!!
Old 01-13-2012, 11:17 AM
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Re: 80's TPI Problems (need some advice)

It ran good because you put the new spark plugs in it.
The old ones were probably fuel fouled.

Originally Posted by 305sbc
What size injectors do you have? part #?

Check your fuel pressure at the rail while running.
Check if you have a cold-start injector on the driver-side of intake.
Check the resistance of the CTS - Coolant Temp Sensor. - the one on the front of the intake that has two wires going to it. Check both cold and warm with a digital ohm-meter.
Old 01-13-2012, 11:31 AM
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Re: 80's TPI Problems (need some advice)

How is your cranking speed when hot ?
Old 01-13-2012, 11:41 AM
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Re: 80's TPI Problems (need some advice)

very slow
Old 01-13-2012, 11:53 AM
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Re: 80's TPI Problems (need some advice)

First thing is to get it cranking hot at the right speed. Check all battery connection & the starter motor make sure it's not dripping in oil... Once you get it cranking you need to insure the cold start injector is not dumping fuel because the EMC thinks its cold. check the CTS resistance when hot.
Old 01-13-2012, 12:18 PM
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Re: 80's TPI Problems (need some advice)

Originally Posted by krauser
First thing is to get it cranking hot at the right speed. Check all battery connection & the starter motor make sure it's not dripping in oil... Once you get it cranking you need to insure the cold start injector is not dumping fuel because the EMC thinks its cold. check the CTS resistance when hot.
The cold start injector uses the bosch timer switch not the ecm's cts thats located to the left of it.
Old 01-13-2012, 02:26 PM
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Re: 80's TPI Problems (need some advice)

Hopefully this thread will die now. LOL. Went by the shop and pulled the batt cable off and charged battery while I ate lunch. Came back plugged it all back up and boom started up NO issues. I run it to operating temp for several minutes and restarted time after time after time with no problem. Thanks guys!!!
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