V6 Discussion and questions about the base carbureted or MPFI V6's and the rare SFI Turbo V6.

Porting/Polishing/deshroud (heads)

Thread Tools
 
Search this Thread
 
Old Sep 25, 2012 | 06:05 PM
  #101  
project89's Avatar
Supreme Member
iTrader: (1)
 
Joined: Apr 2008
Posts: 10,401
Likes: 5
From: Utah
Car: 89 RS 89 iroc 87 firebird
Engine: 3.1 Turbo/ 355 twin turbo
Transmission: a4 w/ 4500 stall/ a4 / t5
Axle/Gears: strange s60 /w 3:42's
Re: Porting/Polishing/deshroud (heads)

chamber walls are very thin what really helps is to deck the heads to get rid of the lip
Old Oct 28, 2012 | 08:56 PM
  #102  
58mark's Avatar
Supreme Member
iTrader: (3)
 
Joined: Jan 2009
Posts: 4,009
Likes: 6
From: Mesquite, Texas
Car: 89 rs, 86 Trans Am
Engine: RS-V6... Trans Am-LG4
Transmission: RS-T5... Trans Am 700r4
Re: Porting/Polishing/deshroud (heads)

this thread is great. I'm trying to learn as much as I can about the process. Eddi, what happened to all the pics?
Old Oct 29, 2012 | 05:11 AM
  #103  
fasteddi's Avatar
Thread Starter
Supreme Member
15 Year Member
iTrader: (2)
 
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Porting/Polishing/deshroud (heads)

Originally Posted by 58mark
this thread is great. I'm trying to learn as much as I can about the process. Eddi, what happened to all the pics?
I have no idea why the pictures are not there anymore. Thats really werid. Later tonight ill re link them and see if that solves the problem.
Old Oct 29, 2012 | 08:46 AM
  #104  
firstfirebird's Avatar
Supreme Member
iTrader: (3)
 
Joined: Sep 2006
Posts: 3,413
Likes: 2
From: South FL
Re: Porting/Intakes/other questions.

Originally Posted by Street Lethal
I would open the diameter of the port a tad bit more. Cut the paper gasket with a razor blade or scissor to desired diameter (always measure your work), lay the gasket back on the manifold and mark the exposed area with a pink marker and start porting no more than that. This is how I opened up the ports on a turbo Buick cylinder head. You'll get an idea from the pics, I used the same method as described...



No, you want them smooth in that area because it is before the injector. The only time you want a rough area is when the air and fuel come together, as the rough surface helps with fuel atomization. Prior to that, the rough surface will only slow the air down...
I can prove the bold wrong on my flow bench.
Old Oct 29, 2012 | 08:47 AM
  #105  
firstfirebird's Avatar
Supreme Member
iTrader: (3)
 
Joined: Sep 2006
Posts: 3,413
Likes: 2
From: South FL
Re: Porting/Intakes/other questions.

I love all the advice in porting threads from people who have never had their heads flowed or tested for velocity.
Old Oct 29, 2012 | 10:49 AM
  #106  
58mark's Avatar
Supreme Member
iTrader: (3)
 
Joined: Jan 2009
Posts: 4,009
Likes: 6
From: Mesquite, Texas
Car: 89 rs, 86 Trans Am
Engine: RS-V6... Trans Am-LG4
Transmission: RS-T5... Trans Am 700r4
Re: Porting/Polishing/deshroud (heads)

I'm starting to think that if I'm not going to pay somebody experienced to do my heads, I should just leave them stock, rather than hack away at them without a solid idea of what to remove
Old Oct 29, 2012 | 12:28 PM
  #107  
34blazer's Avatar
Senior Member
 
Joined: May 2010
Posts: 848
Likes: 0
From: Alamogordo, NM
Car: '86 Grand National
Engine: LZ9????
Transmission: 2004R
Axle/Gears: 3.42
Re: Porting/Intakes/other questions.

Originally Posted by firstfirebird
I love all the advice in porting threads from people who have never had their heads flowed or tested for velocity.
OK, and?
Old Oct 29, 2012 | 03:24 PM
  #108  
fasteddi's Avatar
Thread Starter
Supreme Member
15 Year Member
iTrader: (2)
 
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Porting/Polishing/deshroud (heads)

I agree with blazers question here...

Not all of us will dump large quantities of $$ into iron heads, and to be honest its not hard to get them ported out. Its sorta hard to mess them up. But thats IMO.. Im a budget builder I guess.
Old Oct 29, 2012 | 03:39 PM
  #109  
Street Lethal's Avatar
Supreme Member
20 Year Member
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Jul 2003
Posts: 10,532
Likes: 204
From: NYC / Jersey
Car: 1990 Trans Am GTA
Engine: Turbo 305 w/MS2
Transmission: 700R4
Re: Porting/Polishing/deshroud (heads)

Originally Posted by firstfirebird
I can prove the bold wrong on my flow bench.
Your pictures are meaningless to me, if you can't provide factual video then take a hike...

Originally Posted by firstfirebird
I love all the advice in porting threads from people who have never had their heads flowed or tested for velocity...
... what was your biggest accomplishment since you opened your shop John, 13 second ebay turbo vehicles lol? We work on Lambo's, Porsche's, GT-R's and Bimmer's now, are you still working on junkyard stuff? Gonna post up someone else's accomplishments to make your point again? Talk to me when you build something worthwhile.
Old Oct 29, 2012 | 03:46 PM
  #110  
fasteddi's Avatar
Thread Starter
Supreme Member
15 Year Member
iTrader: (2)
 
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Porting/Polishing/deshroud (heads)

Originally Posted by Street Lethal
Your pictures are meaningless to me, if you can't provide factual video then take a hike...



... what was your biggest accomplishment since you opened your shop John, 13 second ebay turbo vehicles lol? We work on Lambo's, Porsche's, GT-R's and Bimmer's now, are you still working on junkyard stuff? Gonna post up someone else's accomplishments to make your point again? Talk to me when you build something worthwhile.
13 second turbo cars?? Really? I did that and Ive never worked on a car in my life till about 1 year ago.

But seriously why discourage someone for trying. Christ if he messes up heads I have another set Ill give him for free just because i love to see others learn and be able to work on there projects themselfs.
Old Oct 29, 2012 | 03:56 PM
  #111  
Street Lethal's Avatar
Supreme Member
20 Year Member
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Jul 2003
Posts: 10,532
Likes: 204
From: NYC / Jersey
Car: 1990 Trans Am GTA
Engine: Turbo 305 w/MS2
Transmission: 700R4
Re: Porting/Polishing/deshroud (heads)

Originally Posted by fasteddi
13 second turbo cars?? Really? I did that and Ive never worked on a car in my life till about 1 year ago...
I have no idea what he is working on now, and I could honestly care less. You will find lots of people like that jumping into threads posting up their nonsense, then point towards someone else's car to justify their point. Smoothing and polishing the intake tract has been proven to negatively effect the air/fuel mixture by way of what we refer to as "fuel dropout" through an overly smooth surface, thus the process itself underlining velocity, and the reason why we keep the tract rough after the fuel meets the air to avoid fuel dropout, but smooth just before that because there is no reason to slow the charge beforehand...

Originally Posted by fasteddi
But seriously why discourage someone for trying...
Personally, I feel that is the only way someone will ever learn, by trying...
Old Oct 29, 2012 | 04:15 PM
  #112  
project89's Avatar
Supreme Member
iTrader: (1)
 
Joined: Apr 2008
Posts: 10,401
Likes: 5
From: Utah
Car: 89 RS 89 iroc 87 firebird
Engine: 3.1 Turbo/ 355 twin turbo
Transmission: a4 w/ 4500 stall/ a4 / t5
Axle/Gears: strange s60 /w 3:42's
Re: Porting/Polishing/deshroud (heads)

the intake tract should never be polished spooth anywere even if its isnt flowing fuel in that section .

when streetlethal said smooth the injector bungs he was dead on, u smooth it by taking the ridge out of the intake, but u still leave the surface roughed up, after porting finishing off the port with a 60-80 grit sanding drum/roll is best

i have proved my port work time and time again, every last set of my heads has needed considerable less boost to run x amount of time compared to others
Old Oct 29, 2012 | 04:16 PM
  #113  
project89's Avatar
Supreme Member
iTrader: (1)
 
Joined: Apr 2008
Posts: 10,401
Likes: 5
From: Utah
Car: 89 RS 89 iroc 87 firebird
Engine: 3.1 Turbo/ 355 twin turbo
Transmission: a4 w/ 4500 stall/ a4 / t5
Axle/Gears: strange s60 /w 3:42's
Re: Porting/Polishing/deshroud (heads)

Originally Posted by 58mark
I'm starting to think that if I'm not going to pay somebody experienced to do my heads, I should just leave them stock, rather than hack away at them without a solid idea of what to remove
fasteddi did a great job on his with no prior experiance so dont be afaid to give it a go, just take ur time go slowly and post lots of pics and we can help u out along the way
Old Oct 29, 2012 | 04:47 PM
  #114  
Fallen2603's Avatar
Senior Member
10 Year Member
 
Joined: May 2010
Posts: 838
Likes: 0
From: DeKalb, IL
Car: 2006 Cobalt SS/SC
Engine: LSJ
Transmission: F35 MU3
Axle/Gears: 4.05
Re: Porting/Polishing/deshroud (heads)

I got a pair of heads that project89 ported a while back. They're gathering dust in my closet. Anyone want?
Old Oct 29, 2012 | 06:21 PM
  #115  
firstfirebird's Avatar
Supreme Member
iTrader: (3)
 
Joined: Sep 2006
Posts: 3,413
Likes: 2
From: South FL
Re: Porting/Polishing/deshroud (heads)

Originally Posted by Street Lethal
Your pictures are meaningless to me, if you can't provide factual video then take a hike...



... what was your biggest accomplishment since you opened your shop John, 13 second ebay turbo vehicles lol? We work on Lambo's, Porsche's, GT-R's and Bimmer's now, are you still working on junkyard stuff? Gonna post up someone else's accomplishments to make your point again? Talk to me when you build something worthwhile.
Originally Posted by Street Lethal
I have no idea what he is working on now, and I could honestly care less. You will find lots of people like that jumping into threads posting up their nonsense, then point towards someone else's car to justify their point. Smoothing and polishing the intake tract has been proven to negatively effect the air/fuel mixture by way of what we refer to as "fuel dropout" through an overly smooth surface, thus the process itself underlining velocity, and the reason why we keep the tract rough after the fuel meets the air to avoid fuel dropout, but smooth just before that because there is no reason to slow the charge beforehand...



Personally, I feel that is the only way someone will ever learn, by trying...
You're right, you don't have any idea what I am working on. Sure, I built ebay turbo kits, but these days 90% of our work load is BMW. I am currently build a forged m20, forged s50, swapping an s52 OBDI swap in an e30, just finished an OBD2 swap in an e30, doing an s50 clone swap in a Hamann e36, m52 swap in an e30, just finished a forged build in a 2010 Genesis Coupe 2.0t R-Spec - but none of that has to do with porting heads, and porting iron 660 heads surely have nothing to do with Lambo's, Porsche, Bimmer or GTR's, either.

Whatever you work on, if you know about porting and how air works, you would know what boundary layer is. If you have a rough surface, the air will swirl and act like ball bearings in on itself. I was simply stating you are wrong in your assumption that ports need to be smooth above the injector. In a carb'd situation, yes, you are correct that if the ports are too smooth, fuel will puddle, but aren't we discussing EFI motors?

Do you have a flow bench? I have a Quik Flow flow bench (2 of them actually) and can tell you there is increase in flow if you have the proper texture. Period the end. Even if the flow was/wasn't hurt by polishing them to a shine, you are wasting your time. We polish the exhaust only, to help prevent carbon build up.
Old Oct 29, 2012 | 06:39 PM
  #116  
fasteddi's Avatar
Thread Starter
Supreme Member
15 Year Member
iTrader: (2)
 
Joined: Mar 2011
Posts: 6,287
Likes: 41
From: Northwest Ohio
Car: 1991 Camaro RS
Engine: Lq4 6.0 SBE s485 turbo E85
Transmission: Fsi th400 stage 4. TSI 5500 st
Axle/Gears: Strange S60 4:10s
Re: Porting/Polishing/deshroud (heads)

Ill will add that I DID NOT smooth anything when I ported my heads except the exhaust ports and the chamber faces.

I was tought that don't polish anything after the injectors but also was tought to not polish anything on the air intake side from carb. guys so I just did that to be safe on my build. I heard so many things on what to do and what not to so I just went with the rough in the end. Basically to leave it a little rough to help the swearling mixture.(100 grit on all the intakes is what I used) Also ever read up on the "golf ball effect"?

Who knows if what I did helped the car that much but getting my hands dirty with porting at least opened my eyes to the way air flows through them. Also for how tight those valve guides were.... well Ill just say im sure you all know how pathetic those are from the factory.

Im a total beginner at engine building period and will always fess up to that with no hessitation.
Old Oct 29, 2012 | 06:46 PM
  #117  
firstfirebird's Avatar
Supreme Member
iTrader: (3)
 
Joined: Sep 2006
Posts: 3,413
Likes: 2
From: South FL
Re: Porting/Polishing/deshroud (heads)

Nothing wrong with trying. Everyone starts somewhere, but based on thousands of hours on a flow bench, I can tell you what not to listen to.

For the iron heads, sure there are a lot of basics that work, but when you drastically change the shape, you can hurt flow, but generally when we flow test heads by a company (or individual) that hasn't flowed those particular heads on a bench, then often the flow doesn't increase at all or very little and since the cross sectional area vs. valve coefficient has increased, velocity suffers.
Old Oct 29, 2012 | 07:04 PM
  #118  
SappySE107's Avatar
Junior Member
 
Joined: Apr 2001
Posts: 18
Likes: 0
From: Warsaw, IN
Re: Porting/Polishing/deshroud (heads)

You can demand video. I can demand money to make you this video. How much is an education worth to you?
Old Oct 29, 2012 | 07:50 PM
  #119  
Six_Shooter's Avatar
Moderator
20 Year Member
iTrader: (2)
 
Joined: Mar 2006
Posts: 4,370
Likes: 18
Car: 1973 Datsun 240Z/ 1985 S-15 Jimmy
Engine: Turbo LX9/To be decided
Transmission: 5-speed/T-5
Axle/Gears: R200 3.90/7.5" 3.73
Re: Porting/Polishing/deshroud (heads)

And on that note this thread gets locked until I have time to figure out what to do with it and/or people causing trouble in it.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Hotrodboba400
Firebirds for Sale
3
Dec 10, 2019 07:07 PM
92projectcamaro
Engine/Drivetrain/Suspension Parts for Sale
11
Jan 18, 2016 08:00 AM
FormulasOnly
Tech / General Engine
7
Sep 6, 2015 10:42 AM
z28guy134
Engine Swap
1
Sep 1, 2015 11:50 PM




All times are GMT -5. The time now is 05:25 PM.