V6 Discussion and questions about the base carbureted or MPFI V6's and the rare SFI Turbo V6.

Return Fuel Hose Size?

Thread Tools
 
Search this Thread
 
Old Aug 14, 2025 | 09:15 PM
  #1  
pgtr's Avatar
Thread Starter
Member
15 Year Member
 
Joined: Jul 2006
Posts: 127
Likes: 2
Car: 84 Firebird: F41, Pwr, Instr Pkg
Engine: LC1 (V6 2.8L, 280k mi)
Transmission: MD8 (700R4)
Axle/Gears: GU5 (3.23)
Return Fuel Hose Size?

(for 1984 2.8L V6 mechanical fuel pump) I know the supply hose from tank to the fuel pump is 3/8" rubber hose but can someone confirm what the size is for the rubber return hose from the fuel pump back?

Forgot to check the return hose while in there earlier. I'm guessing 1/4" but would appreciate a confirmation before I stop by parts store and buy some hoses.

Thanks!

PS Getting some rust recurring in the main filter at the Varajet carb so in addition to replacing the ancient hose, am replacing the fuel filter at the carb but also considering adding an additional in-line filter at the inlet hose up-stream.

Reply
Old Aug 15, 2025 | 02:37 PM
  #2  
OrangeBird's Avatar
Supreme Member
10 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Feb 2012
Posts: 3,939
Likes: 801
Car: 1989 Firebird
Re: Return Fuel Hose Size?

Originally Posted by pgtr
(for 1984 2.8L V6 mechanical fuel pump) I know the supply hose from tank to the fuel pump is 3/8" rubber hose but can someone confirm what the size is for the rubber return hose from the fuel pump back?

Forgot to check the return hose while in there earlier. I'm guessing 1/4" but would appreciate a confirmation before I stop by parts store and buy some hoses.

Thanks!

PS Getting some rust recurring in the main filter at the Varajet carb so in addition to replacing the ancient hose, am replacing the fuel filter at the carb but also considering adding an additional in-line filter at the inlet hose up-stream.
The feed is 3/8" and the return is 5/16"
Reply
Old Aug 15, 2025 | 07:56 PM
  #3  
pgtr's Avatar
Thread Starter
Member
15 Year Member
 
Joined: Jul 2006
Posts: 127
Likes: 2
Car: 84 Firebird: F41, Pwr, Instr Pkg
Engine: LC1 (V6 2.8L, 280k mi)
Transmission: MD8 (700R4)
Axle/Gears: GU5 (3.23)
Re: Return Fuel Hose Size?

Originally Posted by OrangeBird
The feed is 3/8" and the return is 5/16"
Thanks for the confirmation!

Interestingly - I found out all carbureted V8 Chevrolets starting in early 70s w/ QJets with mechanical fuel pumps ran 1/4" return lines (they started switching to 5/16" return lines when switching from carbs to fuel injection). Based on that I would have bet my '84 V6 w/ 2bbl carb and mechanical fuel pump to likewise have had 1/4" return.

Anyway - thanks again for the confirm!

Last edited by pgtr; Aug 15, 2025 at 08:05 PM.
Reply
Old Aug 16, 2025 | 08:02 AM
  #4  
OrangeBird's Avatar
Supreme Member
10 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Feb 2012
Posts: 3,939
Likes: 801
Car: 1989 Firebird
Re: Return Fuel Hose Size?

Originally Posted by pgtr
Thanks for the confirmation!

Interestingly - I found out all carbureted V8 Chevrolets starting in early 70s w/ QJets with mechanical fuel pumps ran 1/4" return lines (they started switching to 5/16" return lines when switching from carbs to fuel injection). Based on that I would have bet my '84 V6 w/ 2bbl carb and mechanical fuel pump to likewise have had 1/4" return.

Anyway - thanks again for the confirm!
Well, in that case perhaps it'd be for the best to check before buying a bunch of 5/16" line, but I was under the (perhaps mistaken?) belief that all third gen F bodies ran the 5/16".

My car, which indeed is MPFI, does use 5/16", so yeah you'd best check yours.

Edited to add;

My utmost apologies!!!!!

Well, I'm happy you questioned my post! I did a search and your 100% correct, the 82 through 84 cars did use 1/4", at least according to this item from Classic Industries;

https://www.classicindustries.com/pr...s/FGL8204.html

Last edited by OrangeBird; Aug 16, 2025 at 09:38 AM. Reason: damn typos ;)
Reply
Old Aug 16, 2025 | 11:58 AM
  #5  
T.L.'s Avatar
Supreme Member
25 Year Member
Liked
Loved
Community Favorite
 
Joined: Sep 1999
Posts: 2,985
Likes: 811
From: Colorado USA
Car: '83 Firebird (T/A Clone)
Engine: 350 with L-69 components
Transmission: 700R-4, 2000 RPM stall converter
Axle/Gears: 10-bolt/3.73 ..
Re: Return Fuel Hose Size?

My '83 has 1/4" return fuel line. V-8 nd V-6 are the same size lines...
Reply
Old Aug 16, 2025 | 01:02 PM
  #6  
OrangeBird's Avatar
Supreme Member
10 Year Member
Liked
Loved
Community Favorite
iTrader: (1)
 
Joined: Feb 2012
Posts: 3,939
Likes: 801
Car: 1989 Firebird
Re: Return Fuel Hose Size?

Originally Posted by T.L.
My '83 has 1/4" return fuel line. V-8 nd V-6 are the same size lines...
Hi TL, yes, it appears to have changed in 1985 as this is the earliest mention of 5/16" return line I found;

https://www.inlinetube.com/products/...n=a483b2d3526c

Reply
Old Aug 25, 2025 | 01:04 PM
  #7  
pgtr's Avatar
Thread Starter
Member
15 Year Member
 
Joined: Jul 2006
Posts: 127
Likes: 2
Car: 84 Firebird: F41, Pwr, Instr Pkg
Engine: LC1 (V6 2.8L, 280k mi)
Transmission: MD8 (700R4)
Axle/Gears: GU5 (3.23)
Re: Return Fuel Hose Size?

Thanks all - Yeah I also just confirmed my '84 V6 w/ mechanical fuel pump (Rochester Varajet) does indeed have 1/4" return hose.

That make sense and aligns w/ Chevy V8 mechanical fuel pumps for carbureted cars thru the 70s. Looks like they started switching to 5/16 return lines when they stopped using mechanical fuel pumps and carbs and switched to TBI etc around early 1980s depending on model.

Thanks again.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
rsc350
TBI
7
Feb 17, 2016 05:08 PM
Thomas Stahel
Tech / General Engine
2
May 8, 2015 05:06 AM
Joecat
Tech / General Engine
1
Oct 25, 2011 06:15 PM
firebirdjosh
TPI
3
Jun 16, 2005 08:57 AM
va454ss
Tech / General Engine
1
Sep 26, 2004 07:03 PM




All times are GMT -5. The time now is 02:48 AM.