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Stripped Exhaust bolt thread

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Old 05-05-2015, 10:42 PM
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Car: '91 GTA
Engine: 421sbc
Transmission: Powerglide
Axle/Gears: Ford 9" with 3.89
Stripped Exhaust bolt thread

I was putting my headers back in and stripped a header bolt thread on the #5.

I have a heli-coil kit.
But its pretty tight to drill the hole 1st with the 25/64 drill bit.
I bought an angle drill but I'll have to cut the drill bit shorter , and even then it may not fit.

Any other pointers to do this while the heads are still on the engine and in the car?
Old 05-06-2015, 06:37 AM
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Re: Stripped Exhaust bolt thread

http://www.mcmaster.com/#standard-drill-bits/=x284tv

You're on the right track, as long as the drill you have will fit into the space at hand.
Old 05-06-2015, 11:20 PM
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Re: Stripped Exhaust bolt thread

It's not looking good.
There's just not alot of room in there.

Might have to bite the bullet and remove the head
Old 05-07-2015, 12:27 AM
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Car: 1988 Camaro
Engine: 355, 10.34:1, 249/252 @.050", IK200
Transmission: TH-400, 3500 stall 9.5" converter
Axle/Gears: Ford 9", detroit locker, 3.89 gears
Re: Stripped Exhaust bolt thread

Do you have an air ratchet? They make a 3/8" drill chuck that will fit on a 3/8" ratchet drive. That would give you a much smaller right angle drill.
Old 05-07-2015, 09:25 AM
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Re: Stripped Exhaust bolt thread

I could get an air rachet.
Can you show me a pic of what you are talking about?
Old 05-07-2015, 09:27 AM
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Re: Stripped Exhaust bolt thread

Air Capital Right-Angle Air Drill Kit - 3200 RPM, 3 CFM, Model# 65006 [Misc.] - Air Tool Maintenance Kits - Amazon.com Air Capital Right-Angle Air Drill Kit - 3200 RPM, 3 CFM, Model# 65006 [Misc.] - Air Tool Maintenance Kits - Amazon.com

I have used this and it does the job well just expensive
Old 05-07-2015, 11:57 AM
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Re: Stripped Exhaust bolt thread

Originally Posted by LB9GTA
I could get an air rachet.
Can you show me a pic of what you are talking about?
Here you go man. http://www.cowanchuck.com/

I bought an off brand china one from jc whitney about 12 years ago for like 10 bucks
Old 05-08-2015, 01:07 PM
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Re: Stripped Exhaust bolt thread

I got it!

I originally bought this drill
http://www.princessauto.com/en/detai...ll/A-p8571762e
But the trigger is on the wrong side!

So I bought another one with the trigger on the inside
http://www.gison.com.tw/en/product/3...GP-835ADS.html

Just barely enough room for it to drill, but I had to cut the drill bit down.

Then installed the heli-coil

Woohoo! Headers are back on
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