Flush gas cap
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Joined: Nov 2003
Posts: 508
Likes: 334
From: Lake Stevens, WA
Car: 84 Z28, 92 C4 suspension F&R, ABS
Engine: 408 LS2, CNC LS3 heads, Comp Cam
Transmission: Magnum F, RTX clutch, Tick shifter
Axle/Gears: DANA 44, Tru Trac, 3:73 gears
Flush gas cap
Cut the hinged door flange out
Made a template for the filler panel
Prepared for welding
TIG weld the panel
Cut the hole for the new cap flange
TIG weld the filler
All done. Needs body work and paint
I decided to put a flush mount gas cap on the car to match the flush door handles that I’m about to install.
Thread Starter
TGO Supporter




Joined: Nov 2003
Posts: 508
Likes: 334
From: Lake Stevens, WA
Car: 84 Z28, 92 C4 suspension F&R, ABS
Engine: 408 LS2, CNC LS3 heads, Comp Cam
Transmission: Magnum F, RTX clutch, Tick shifter
Axle/Gears: DANA 44, Tru Trac, 3:73 gears
Re: Flush gas cap
Final update to this thread. Car is painted and is being reassembled.
Thread Starter
TGO Supporter




Joined: Nov 2003
Posts: 508
Likes: 334
From: Lake Stevens, WA
Car: 84 Z28, 92 C4 suspension F&R, ABS
Engine: 408 LS2, CNC LS3 heads, Comp Cam
Transmission: Magnum F, RTX clutch, Tick shifter
Axle/Gears: DANA 44, Tru Trac, 3:73 gears
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