Failed Thermostat
Senior Member
Joined: May 2001
Posts: 552
Likes: 0
From: San Antonio, Texas
Car: '86 Trans Am
Engine: LG4
Transmission: 700R4
Axle/Gears: 3.70 Posi disc 9 bolt
My thermostat was failing itermittently, some days okay, others boiling over after a few blocks.
Sooo, I decided to replace it today and I snapped a bolt head off of the thermostat housing. No amount of drilling the bolt would allow me to use an "easy out" to get it out. I broke two drill bits trying to get into the bolt.
It looks like I may have to make a boneyard run to get a used intake and replace it. For now I have replace the thermostat and used a fair amount of gasket sealer and the remaining bolt to clamp it down. I'll fire it up tomorrow and see if it holds.
Stay tuned.
Jim.
Sooo, I decided to replace it today and I snapped a bolt head off of the thermostat housing. No amount of drilling the bolt would allow me to use an "easy out" to get it out. I broke two drill bits trying to get into the bolt.
It looks like I may have to make a boneyard run to get a used intake and replace it. For now I have replace the thermostat and used a fair amount of gasket sealer and the remaining bolt to clamp it down. I'll fire it up tomorrow and see if it holds.
Stay tuned.
Jim.
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Senior Member
Joined: May 2001
Posts: 552
Likes: 0
From: San Antonio, Texas
Car: '86 Trans Am
Engine: LG4
Transmission: 700R4
Axle/Gears: 3.70 Posi disc 9 bolt
Hmm, JB Weld.
I will still need a used intake though, if it holds.
I fired up the TA this morning and anti-freeze blew right out of the gasket.
If I use JB Weld, how will I create enough pressure on the thermostat housing while building up a weld on the bolt/hole in order to create a good seal? A pointed weight?
Jim.
Riding the city bus if the Thunderbird stops flying.
I will still need a used intake though, if it holds.
I fired up the TA this morning and anti-freeze blew right out of the gasket.
If I use JB Weld, how will I create enough pressure on the thermostat housing while building up a weld on the bolt/hole in order to create a good seal? A pointed weight?
Jim.
Riding the city bus if the Thunderbird stops flying.
Senior Member
Joined: May 2001
Posts: 552
Likes: 0
From: San Antonio, Texas
Car: '86 Trans Am
Engine: LG4
Transmission: 700R4
Axle/Gears: 3.70 Posi disc 9 bolt
Update.
JB Weld? How about JB "Wont".
Tried to "weld" the housing in place to hold for a few days, but even after 24 hrs of curing the weld the gasket blew out again. Just not enought pressure provided by the weld to hold it in place.
I can't beleive my car is "down" due to one friggin' 14 mm bolt.
Unbelieveable.
Jim.
JB Weld? How about JB "Wont".
Tried to "weld" the housing in place to hold for a few days, but even after 24 hrs of curing the weld the gasket blew out again. Just not enought pressure provided by the weld to hold it in place.
I can't beleive my car is "down" due to one friggin' 14 mm bolt.
Unbelieveable.
Jim.
Senior Member
Joined: Jul 2004
Posts: 519
Likes: 0
From: Baltimore, MD
Car: 2004 Pontiac GTO
Engine: LS1
Transmission: M12
About your broken bolt: I've used this trick quite a few times to get stripped bolts out. Take a Dremel and cut a straight line on the top of the bolt. Then, use a good flat screwdriver to turn it out. Sometimes some bolts require a lot of torque to get out, so I just put a pair of robo-grips or channel-locks on the screwdriver and it comes right out. Could be worth a shot.
Senior Member
Joined: May 2001
Posts: 552
Likes: 0
From: San Antonio, Texas
Car: '86 Trans Am
Engine: LG4
Transmission: 700R4
Axle/Gears: 3.70 Posi disc 9 bolt
I might give it a try later on tomorrow.
Just looking at my previous post, my spelling is horrible.
Jim.
Just looking at my previous post, my spelling is horrible.
Jim.
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