Cooling Discuss all of the aspects of cooling that you can think of! Radiators, transmissions, electric fans, etc.

Fan won't kick on after engine swap. Diagnose this!

Thread Tools
 
Search this Thread
 
Old 08-10-2011, 08:59 AM
  #1  
Member

Thread Starter
 
Mailbox Hunter's Avatar
 
Join Date: Feb 2008
Location: East
Posts: 144
Likes: 0
Received 0 Likes on 0 Posts
Car: 89 Camaro RS
Engine: 350 TBI
Transmission: 700R4
Axle/Gears: 10 bolt/ 3.23 Gear.
Fan won't kick on after engine swap. Diagnose this!

I just finished an engine swap on my car from a 305 to a crate 350. I got all new sensors and refinished the radiator, as well as replaced the fan motor.

Now the fan WILL turn on if i turn on the AC, so I know the wires to the fan should all be fine. But under normal operating, the engine will continue to heat up, and the fan fails to start. I have a 190 degree thermostat in the block currently.

Also it is important to note I STILL HAVE the 305 computer and injectors on the 350 block (temporary, but note it) also while plugging everything back in I had the knock sensor and passenger side temp sensor wires switched (idk if it had enough power to kill the sensor). All my fuses check out fine, I have a check engine light on, I have yet to diagnos and check the code.

That's it, any questions please ask. Please. Any ideas, no matter how small, are appreciated. I don't want to turn the ac fan, or run a switch, to activate my fan either. (have considered.)
Old 08-10-2011, 09:04 AM
  #2  
Member

Thread Starter
 
Mailbox Hunter's Avatar
 
Join Date: Feb 2008
Location: East
Posts: 144
Likes: 0
Received 0 Likes on 0 Posts
Car: 89 Camaro RS
Engine: 350 TBI
Transmission: 700R4
Axle/Gears: 10 bolt/ 3.23 Gear.
Re: Fan won't kick on after engine swap. Diagnose this!

Also the lower black plastic air dam cover from the front bumper to the lower scrape fin isn't on. But the car is being run on jack stands, so it shouldn't matter,
Old 08-10-2011, 06:39 PM
  #3  
TGO Supporter

 
deadbird's Avatar
 
Join Date: Sep 2000
Location: So.west IN
Posts: 6,775
Likes: 0
Received 26 Likes on 23 Posts
Car: 87 Formula/ 00 Xtreme
Engine: TPI 305/ v6
Transmission: struggling t-5/ 4l60E
Axle/Gears: 3.08/ 3.23
Re: Fan won't kick on after engine swap. Diagnose this!

Stock TBI fan switch turn on temp, 238°F (+/- a few degrees).
Key on, ground fan switch wire.
Fan?
Yes, switch didn't hit grounding temp or, possible bad (poor manufacturing).
No, circuit issue.
Old 08-10-2011, 06:46 PM
  #4  
Senior Member

iTrader: (6)
 
hwcoll95's Avatar
 
Join Date: Mar 2002
Location: middle TENNESSEE
Posts: 587
Likes: 0
Received 0 Likes on 0 Posts
Car: 1989 Iroc rebuild
Engine: 355 carb'd
Transmission: 5spd
Axle/Gears: 3:08 pos for a while
Re: Fan won't kick on after engine swap. Diagnose this!

i'd say fan switch ,and like was said come on at a real high temp anyway
Old 08-10-2011, 11:30 PM
  #5  
Member

Thread Starter
 
Mailbox Hunter's Avatar
 
Join Date: Feb 2008
Location: East
Posts: 144
Likes: 0
Received 0 Likes on 0 Posts
Car: 89 Camaro RS
Engine: 350 TBI
Transmission: 700R4
Axle/Gears: 10 bolt/ 3.23 Gear.
Re: Fan won't kick on after engine swap. Diagnose this!

Nope. The fan control sensor worked fine, the gauge temp sensor is off by 20 degrees soothe gauge says the engine is 250-260 when really it's 230-240. I checked with a laser thermometer.

Also the plastic housing on the relay melted (somehow) into the socket controlling the switch to the fan (green and white wire). Took some time to diagnose, but thats what it was. Now I have this new issue...

Riddle me that. Why does my gauge show the temp is 20 degrees hotter?!
Old 08-11-2011, 12:49 AM
  #6  
TGO Supporter

 
deadbird's Avatar
 
Join Date: Sep 2000
Location: So.west IN
Posts: 6,775
Likes: 0
Received 26 Likes on 23 Posts
Car: 87 Formula/ 00 Xtreme
Engine: TPI 305/ v6
Transmission: struggling t-5/ 4l60E
Axle/Gears: 3.08/ 3.23
Re: Fan won't kick on after engine swap. Diagnose this!

Originally Posted by Mailbox Hunter
Riddle me that. Why does my gauge show the temp is 20 degrees hotter?!
gauges can get a certain amount of inaccuracy after 19-29 years, they aren't Swiss made. though, the sending unit can go bad as well as the wiring so, it is not always just a 'crappy gauge' causing the problem.
Old 08-11-2011, 05:41 AM
  #7  
Member

Thread Starter
 
Mailbox Hunter's Avatar
 
Join Date: Feb 2008
Location: East
Posts: 144
Likes: 0
Received 0 Likes on 0 Posts
Car: 89 Camaro RS
Engine: 350 TBI
Transmission: 700R4
Axle/Gears: 10 bolt/ 3.23 Gear.
Re: Fan won't kick on after engine swap. Diagnose this!

Originally Posted by deadbird
gauges can get a certain amount of inaccuracy after 19-29 years, they aren't Swiss made. though, the sending unit can go bad as well as the wiring so, it is not always just a 'crappy gauge' causing the problem.
The gauge worked fine up till the swap. I did replace that sensor also (sadly, the old one was discarded). Any way to remedy the situation? Im fine knowing the gauge is off, but (god forbid) I go to sell the car, the buyer might not be. I know I'm not happy with it.
Old 08-11-2011, 05:50 AM
  #8  
Supreme Member

iTrader: (7)
 
ternandes's Avatar
 
Join Date: Jan 2009
Location: Moneta, VA
Posts: 1,175
Received 4 Likes on 4 Posts
Car: 88 GTA
Engine: 305 TPI
Transmission: WC T5
Axle/Gears: BW 9-bolt 3.27 posi
Re: Fan won't kick on after engine swap. Diagnose this!

Originally Posted by Mailbox Hunter
The gauge worked fine up till the swap. I did replace that sensor also (sadly, the old one was discarded). Any way to remedy the situation? Im fine knowing the gauge is off, but (god forbid) I go to sell the car, the buyer might not be. I know I'm not happy with it.
You can't expect the gauge to be '*****-on' accurate. No buyer in his right mind will either. You could try replacing the gauge sender again...

Here is an excerpt from a tech article:

The fan is controlled mechanically through an in-cylinder head thermal switch and through the
mechanical A/C slider switch. The in-cylinder head thermal switch is designed to turn on the fan when coolant temperatures reach 222°F (or higher) or when the A/C is turned on. There is no ECM control for the fan on single fan applications.


Check your wiring to the relay from the thermal switch. If it is OK, and your switch doesn't turn the fan on at the prescribed temperature, then the switch is bad. The only other thing I can think of is an abnormally low coolant level. If the switch is not in contact with the coolant, it will not read right.

Last edited by ternandes; 08-11-2011 at 05:59 AM.
Old 08-11-2011, 06:14 AM
  #9  
Member

Thread Starter
 
Mailbox Hunter's Avatar
 
Join Date: Feb 2008
Location: East
Posts: 144
Likes: 0
Received 0 Likes on 0 Posts
Car: 89 Camaro RS
Engine: 350 TBI
Transmission: 700R4
Axle/Gears: 10 bolt/ 3.23 Gear.
Re: Fan won't kick on after engine swap. Diagnose this!

Well I know all the wires to and from the relay are fine (pain staking to check), I think I'm going to try another sensor and/ or reseat my current one. The fan DOES kick on at 238 like it should, and my coolant temp reads the same (again checked with a laser thermometer).

Aftermarket gauge? I really think a temp sensor is something I really need.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
theshackle
Tech / General Engine
4
03-05-2017 06:37 PM
db057
Tech / General Engine
4
08-22-2015 08:17 PM
InfinityShade
Transmissions and Drivetrain
15
08-22-2015 08:00 PM
eightsixseven
Tech / General Engine
1
08-14-2015 03:09 PM
bradleydeanuhl
DFI and ECM
4
08-12-2015 11:48 AM



Quick Reply: Fan won't kick on after engine swap. Diagnose this!



All times are GMT -5. The time now is 01:13 AM.