Changed t-stat, used Permadry gasket, why does it leak?
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Supreme Member
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Joined: Feb 2000
Posts: 7,964
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From: Norfolk, VA. USA
Car: 86 Trans Am, 88 Formula
Engine: 95LT4, 305TPI
Transmission: T56, T5
Changed t-stat, used Permadry gasket, why does it leak?
Yesterday I changed from a 160* back to a 195* thermostat due to the cold weather.
Well, I used a Felpro Permadry gasket. It's one of those blue hard plastic ones.
After I bolted everything together, I started her up and then it started to leak from the front of the waterneck.
The waterneck I am using is one of the chrome Mr Gasket ones. It came with a rubber O ring that started to leak about a month ago. When I put on the permadry gasket, I didn't use the old rubber O ring gasket. I then proceeded to use a normal paper gasket. I installed that without using the old rubber O ring and it leaked even more than the permadry. Well, I finally used the old rubber O ring and the paper gasket and it seems to be holding now.
Can someone explain to me why it was leaking without using the old O ring.
thanks
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Zepher
'86 Pontiac Trans Am WS6, LG4 305, 5 Speed, CF DF Clutch,
Edelbrock 1406 Carb, Edelbrock Performer RPM 7101 Intake Manifold.
Edelbrock Open Element Air Cleaner: Flowmaster Exhaust, 160* Thermostat,
Grant GT Steering Wheel, MSD HEI Coil, Taylor 8mm Wires, Leather 96 Camaro SS Seats,
Alpine CD+Changer,Alpine V12 Amps, Premier TS-1040C Subs, Polk Audio highs/mids.
Best ET: 14.94@91.67
High Speed Run: 157mph
WS6 Trans Am
Well, I used a Felpro Permadry gasket. It's one of those blue hard plastic ones.
After I bolted everything together, I started her up and then it started to leak from the front of the waterneck.
The waterneck I am using is one of the chrome Mr Gasket ones. It came with a rubber O ring that started to leak about a month ago. When I put on the permadry gasket, I didn't use the old rubber O ring gasket. I then proceeded to use a normal paper gasket. I installed that without using the old rubber O ring and it leaked even more than the permadry. Well, I finally used the old rubber O ring and the paper gasket and it seems to be holding now.
Can someone explain to me why it was leaking without using the old O ring.
thanks
------------------
Zepher
'86 Pontiac Trans Am WS6, LG4 305, 5 Speed, CF DF Clutch,
Edelbrock 1406 Carb, Edelbrock Performer RPM 7101 Intake Manifold.
Edelbrock Open Element Air Cleaner: Flowmaster Exhaust, 160* Thermostat,
Grant GT Steering Wheel, MSD HEI Coil, Taylor 8mm Wires, Leather 96 Camaro SS Seats,
Alpine CD+Changer,Alpine V12 Amps, Premier TS-1040C Subs, Polk Audio highs/mids.
Best ET: 14.94@91.67
High Speed Run: 157mph
WS6 Trans Am
Supreme Member
Joined: Dec 1999
Posts: 1,237
Likes: 1
From: Reno, NV
Car: yep
Engine: uhuh
Transmission: sure does
Its the chrome outlet. (I've never had any luck with those things personally)They are a pain in the a** to get not to leak unless the manifold surface and outlet are new.
I've got 2 cars in the shop right now with chrome outlets and they leak too.
If its not leaking now, it sounds like you've got it covered, I would just keep an eye on it.
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ASE Mechanic/Machinist/Smog Tech
1999 NBM Trans Am
1986 Chevy 3/4 ton pick up
1981 corvette
1995 Kawi ZX6R
GO #3
[This message has been edited by Engineboy (edited January 08, 2001).]
I've got 2 cars in the shop right now with chrome outlets and they leak too.
If its not leaking now, it sounds like you've got it covered, I would just keep an eye on it.
------------------
ASE Mechanic/Machinist/Smog Tech
1999 NBM Trans Am
1986 Chevy 3/4 ton pick up
1981 corvette
1995 Kawi ZX6R
GO #3
[This message has been edited by Engineboy (edited January 08, 2001).]
Supreme Member
Joined: Mar 2000
Posts: 13,414
Likes: 6
From: Central NJ, USA
Car: 1986 Firebird
Engine: 2.8 V6
Transmission: 700R4
Zephyr, I'm going to guess that without the o-ring, the chrome housing was never able to put an indentation in the gasket to "mush" against, to lock down a waterproof seal. Kind of like how a beer mug slides really well on top of a wet bar... the two flat surfaces (waterneck & gasket) slip on each other, but never dig in without the o-ring. 
I know with my 2.8, I'm kind of screwed; after all the years of gasket scraping, I've removed a ridge (similar to that of your o-ring) from the waterneck. I always get leaks, even with using sealer, until I keep retorquing the bolts. Damn thing drives me nuts.
And I don't think there's any waternecks with o-rings for the smaller v6 thermostat.
------------------
-Tom P (Hot rodded 1986 Firebird 2.8l) from http://www.f-body.net/mailbag/3rd/3rd_mailbag.html message boards
---Think your car could be pic of the week? Visit http://www.f-body.net for details!
[This message has been edited by TomP (edited January 08, 2001).]

I know with my 2.8, I'm kind of screwed; after all the years of gasket scraping, I've removed a ridge (similar to that of your o-ring) from the waterneck. I always get leaks, even with using sealer, until I keep retorquing the bolts. Damn thing drives me nuts.
And I don't think there's any waternecks with o-rings for the smaller v6 thermostat.------------------
-Tom P (Hot rodded 1986 Firebird 2.8l) from http://www.f-body.net/mailbag/3rd/3rd_mailbag.html message boards
---Think your car could be pic of the week? Visit http://www.f-body.net for details!
[This message has been edited by TomP (edited January 08, 2001).]
Could be something as simple as the bolts not tight enough, or screwed in at a funny angle, not enough to strip, happened to my dad, mechanic found it and charged him $55 for a fix. Just took a bit of patience
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--Steve S-- 84 Trans Am 305 (cough)LG4(cough), 5 speed, Flowmaster 80 series, otherwise an emissions restricted slow 150 hp(chilton rating) 240 torquer that needs RELEASE!!!!
P.S. Daily Driver
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--Steve S-- 84 Trans Am 305 (cough)LG4(cough), 5 speed, Flowmaster 80 series, otherwise an emissions restricted slow 150 hp(chilton rating) 240 torquer that needs RELEASE!!!!
P.S. Daily Driver
Buy that blue compound that looks like toothpaste. It's a blue silicone in a squeeze bottle. I use it everytime I change my t-stat and it works great. Hell, I even used it with a torn gasket!
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91 Formula
305 TPI 5speed
1LE/G92/WS6
K&N, SLP airfoil, ported/polished plenum, March pulleys, TB coolant bypass,Crane AFPR(47psi),Crane Gold 1.6rrs,MSD coil,MSD6AL, Holley 9mm wires,Bosch O2sensor, SLP headers & catback,3:73s w/Auburn posi,160* t-stat,JET 195* fan switch, Macewen white face gauges, Autometer gauges, Zoom hi-performance clutch.
Street legal with stock throttle body, runners,intake manifold,cam, and heads.
------------------
91 Formula
305 TPI 5speed
1LE/G92/WS6
K&N, SLP airfoil, ported/polished plenum, March pulleys, TB coolant bypass,Crane AFPR(47psi),Crane Gold 1.6rrs,MSD coil,MSD6AL, Holley 9mm wires,Bosch O2sensor, SLP headers & catback,3:73s w/Auburn posi,160* t-stat,JET 195* fan switch, Macewen white face gauges, Autometer gauges, Zoom hi-performance clutch.
Street legal with stock throttle body, runners,intake manifold,cam, and heads.
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