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TPI Intake bolt size location

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Old Mar 24, 2025 | 09:15 AM
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TPI Intake bolt size location

Hello I recently took off my lower intake and in my ignorant excited stupidity I am unsure where the 4 longer torq head bolts go... I have a GM service manual, however the diagram is for a carbureted intake. I search the forums and best I could find is the four corners. please confirm or deny this. I know the passenger side near the firewall definitely is one of the longer bolts.


thanks in advance
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Old Mar 25, 2025 | 09:33 PM
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Re: TPI Intake bolt size location

What year TPI? What size bolts?

There are four slightly longer Torx button head cap screws in the front end of the intake for the coolant crossover in some years.

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Old Mar 25, 2025 | 09:51 PM
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Re: TPI Intake bolt size location

It’s a 1990 305

six bolts on each side four of them, are just under an inch and a half.. ( 1 & 3/8’s maybe) …long…the other eight are an inch and a quarter long

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Old Mar 26, 2025 | 09:51 AM
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Re: TPI Intake bolt size location

Originally Posted by Tuned Performance
Attachment 345925
Attachment 345926
Attachment 345927
Attachment 345928
Attachment 345929


Pictured above is the typical set up for a 1986-89 MAF based system. Speed density is similar. (A) Intake manifold. (B) EGR valve (C) EGR temp switch (maf only) (D) PCV fitting, to the left is orifice for cold start injector (maf only) (E) Thermostat housing neck and bolts (F) Bolts needed for top plenum and runners- 13- M8x1.25x30mm, 2- M8x1.25x40mm, 4- M8x1.25x50mm, 1- M8x1.25x30mm throttle bracket stud, 20 total, these use a T40 Torx head bit, NOTE these are metric. (G) Fuel rail typical for a "F" body, maf system, fuel lines for Corvette is on opposite side. Look at picture, as this is a complete system (H) cold start injector and fuel tube (maf only) (J) Fuel injectors-8 total (K) Intake runners, speed density will not have the cold start opening (L). (M) Intake air sensor (P) Intake plenum, with throttle body, be sure to get complete throttle body with no missing upper and lower cover plates, bottom plate has provisions for IAC and coolant tubes. (Q) Throttle bracket and bolts (R) Vacuum fittings for fuel regulator, heater control and brake booster, speed density will have a fitting for MAP sensor and mounting boss.
[/QUOTE]
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Old Mar 26, 2025 | 12:11 PM
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Re: TPI Intake bolt size location

Shorter ones need to go on the inner holes otherwise they hit the push rods.

https://www.thirdgen.org/forums/tech...g-problem.html

Last edited by BigBlock73; Mar 26, 2025 at 12:15 PM.
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Old Mar 26, 2025 | 11:24 PM
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Re: TPI Intake bolt size location

I always get a piece of cardboard. Push the bolts through the cardboard, in order, as they come off the motor.
I also draw a picture of the motor. front / back.
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Old Mar 27, 2025 | 05:44 AM
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Re: TPI Intake bolt size location

Funny, I have heard that once or twice before lol. But I did not realize those were different sizes.
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Old Mar 27, 2025 | 08:04 PM
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Re: TPI Intake bolt size location

Darn, you guys have me wondering. When I did my TPI conversion, I did not know there were different length intake manifold bolts. Something I will have to check.

Fred
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Old Mar 27, 2025 | 08:12 PM
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Re: TPI Intake bolt size location

Originally Posted by Fred SS
Darn, you guys have me wondering. When I did my TPI conversion, I did not know there were different length intake manifold bolts. Something I will have to check.

Fred
on 88-92 f body there we’re 2 longer ones for the coil bracket. Iirc 85-87 were all the same length. Or could of had the two longer ones a/c bracket front drivers side 2 bolt holes.
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