PICS: 4th Gen Rear Prep and Paint Before Install
Thread Starter
Joined: Oct 2007
Posts: 1,375
Likes: 6
From: Wyoming
Car: 1995 Formula
Engine: LT1 350
Transmission: Built 4L60e
Axle/Gears: 10 bolt, Eaton posi, 3.73's
PICS: 4th Gen Rear Prep and Paint Before Install
Hey guys. I figured I'd clean up and paint my 4th Gen rear assembly, while I wait for my proportioning valve purchase.
I'll start the thread with these pics and add new pics, as I progress through the cleaning and painting of the darn thing.
Here's when I first got it a few days ago:

Here it is yesterday, after removing the brake lines, calipers, and rotors and after degreasing and scrubbing the heck out of it. It's kinda nice that the abs wires/plug just unplugs from that sensor plug on top of the housing.

Scraping the caked on crud out of every nook and cranny was sort of a pain, but it's almost ready for the Rustoleum "Rust Reformer."

The rust seems impossible to get off. I'm painting it a two color pattern--black and orangish red. It should look sweet when I'm done. I'll post pics when it's finished.
I'll start the thread with these pics and add new pics, as I progress through the cleaning and painting of the darn thing.
Here's when I first got it a few days ago:

Here it is yesterday, after removing the brake lines, calipers, and rotors and after degreasing and scrubbing the heck out of it. It's kinda nice that the abs wires/plug just unplugs from that sensor plug on top of the housing.

Scraping the caked on crud out of every nook and cranny was sort of a pain, but it's almost ready for the Rustoleum "Rust Reformer."

The rust seems impossible to get off. I'm painting it a two color pattern--black and orangish red. It should look sweet when I'm done. I'll post pics when it's finished.
Last edited by New2Chevy; May 4, 2010 at 03:28 PM.
Thread Starter
Joined: Oct 2007
Posts: 1,375
Likes: 6
From: Wyoming
Car: 1995 Formula
Engine: LT1 350
Transmission: Built 4L60e
Axle/Gears: 10 bolt, Eaton posi, 3.73's
Re: PICS: 4th Gen Rear Prep and Paint Before Install
Cool.....thanks. I'll check out the POR-15 kit. I found it. Looks like good stuff. I just got done hitting it with Rustoleum, then I saw your posting.
http://www.por15.com/SUPER-STARTER-K...ductinfo/SSKB/
http://www.por15.com/SUPER-STARTER-K...ductinfo/SSKB/
Last edited by New2Chevy; May 4, 2010 at 06:19 PM.
Thread Starter
Joined: Oct 2007
Posts: 1,375
Likes: 6
From: Wyoming
Car: 1995 Formula
Engine: LT1 350
Transmission: Built 4L60e
Axle/Gears: 10 bolt, Eaton posi, 3.73's
Re: PICS: 4th Gen Rear Prep and Paint Before Install
That Rustoleum Rust Reformer is weird stuff. I never used it before. It dried white in a few places, and it's supposed to dry black. I'll sand it off a little where it dried white. I guess it wasn't quite as rusty as I thought in some places.
Before Rustoleum Rust Reformer

After Rustoleum Rust Reformer
Before Rustoleum Rust Reformer

After Rustoleum Rust Reformer
Thread Starter
Joined: Oct 2007
Posts: 1,375
Likes: 6
From: Wyoming
Car: 1995 Formula
Engine: LT1 350
Transmission: Built 4L60e
Axle/Gears: 10 bolt, Eaton posi, 3.73's
Re: PICS: 4th Gen Rear Prep and Paint Before Install
Another before and after:
Before Rustoleum

After Rustoleum
Before Rustoleum

After Rustoleum
Member
Joined: Mar 2009
Posts: 260
Likes: 0
From: Texas
Car: 1987 Camaro Iroc Z28
Engine: 350 S/B
Transmission: 700 R4
Axle/Gears: 2.43 Gear Ratio
Re: PICS: 4th Gen Rear Prep and Paint Before Install
Where can you get this POR-15 kit? I'm about to do a fourth gen swap as well and would like to paint my rear axle also.
Trending Topics
Thread Starter
Joined: Oct 2007
Posts: 1,375
Likes: 6
From: Wyoming
Car: 1995 Formula
Engine: LT1 350
Transmission: Built 4L60e
Axle/Gears: 10 bolt, Eaton posi, 3.73's
Re: PICS: 4th Gen Rear Prep and Paint Before Install
Look at the link I posted four posts up, Shady.
Here is how mine turned out with Rustoleum engine enamel. It looks much better, in my opinion.

Here is how mine turned out with Rustoleum engine enamel. It looks much better, in my opinion.

Last edited by New2Chevy; May 4, 2010 at 10:56 PM.
Thread Starter
Joined: Oct 2007
Posts: 1,375
Likes: 6
From: Wyoming
Car: 1995 Formula
Engine: LT1 350
Transmission: Built 4L60e
Axle/Gears: 10 bolt, Eaton posi, 3.73's
Re: PICS: 4th Gen Rear Prep and Paint Before Install
What do you guys think?
Junior Member
Joined: Aug 2008
Posts: 23
Likes: 0
From: New City, NY
Car: 1992 Chevy Z28 - Black
Engine: ZZ4 350 HSR w/ 100 shot
Transmission: Automatic - Hurst dual gate
Axle/Gears: Moser 12 bolt 3.42 Eaton gears
Re: PICS: 4th Gen Rear Prep and Paint Before Install
great job I also just bought a 4th gen rear and started braking it down tonight to start prep ...... might do a red and black similiar combo with a new aluminum finned cover
did yours come with the LS1 brakes ?
did yours come with the LS1 brakes ?
Thread Starter
Joined: Oct 2007
Posts: 1,375
Likes: 6
From: Wyoming
Car: 1995 Formula
Engine: LT1 350
Transmission: Built 4L60e
Axle/Gears: 10 bolt, Eaton posi, 3.73's
Re: PICS: 4th Gen Rear Prep and Paint Before Install
Thanks. 
It came with whatever brakes are on a 97 Camaro Z28. I know they're disc brakes but that's all I know.
It came with whatever brakes are on a 97 Camaro Z28. I know they're disc brakes but that's all I know.
Re: PICS: 4th Gen Rear Prep and Paint Before Install
Order it on-line from their site, about $20 for the complete kit. It will be more then enough to do the job plus other touch ups.
Last edited by DJP87Z28; May 5, 2010 at 07:32 AM.
Joined: Aug 1999
Posts: 19,282
Likes: 103
From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: PICS: 4th Gen Rear Prep and Paint Before Install
Member
Joined: Mar 2009
Posts: 121
Likes: 0
From: Central NJ
Car: 1986 Trans Am
Engine: LG4 305 carb
Transmission: auto 700R4
Axle/Gears: 2.73 open
Re: PICS: 4th Gen Rear Prep and Paint Before Install
Looks good man. I can't wait to find a nice one to swap in because LS1 rear discs will be a huge difference over my stock drums. I plan to prep and paint mine too and also install a TA diff cover. Keep us posted on the install.
~Matt
~Matt
Thread Starter
Joined: Oct 2007
Posts: 1,375
Likes: 6
From: Wyoming
Car: 1995 Formula
Engine: LT1 350
Transmission: Built 4L60e
Axle/Gears: 10 bolt, Eaton posi, 3.73's
Re: PICS: 4th Gen Rear Prep and Paint Before Install
I'll post up pics of my car, with the 4th gen rear. I'm imagining the tires being just about even with the fender wells.
Member
Joined: Mar 2009
Posts: 121
Likes: 0
From: Central NJ
Car: 1986 Trans Am
Engine: LG4 305 carb
Transmission: auto 700R4
Axle/Gears: 2.73 open
Re: PICS: 4th Gen Rear Prep and Paint Before Install
From what I've read on here about this swap the LT1 axle is a few inches wider so the wheels will still out the sides more. Also the 15 in wheels may not fit the rear brakes without adjustments, but that might have been only for the LS1 rear. I'm not sure if you had stock 15 inch wheels on there like many of the 1986 Z28s came with. There is a sticky that has the info.
~Matt
~Matt
Joined: Aug 1999
Posts: 19,282
Likes: 103
From: Lawrence, KS
Car: Met. Silver 85 IROC/Sold
Engine: 350 HO Deluxe (350ci/330hp)
Transmission: T-5 (Non-WC)
Axle/Gears: Limited Slip 3.23's
Re: PICS: 4th Gen Rear Prep and Paint Before Install
https://www.thirdgen.org/forums/tran...-10-bolts.html
JamesC
Member
Joined: Mar 2009
Posts: 260
Likes: 0
From: Texas
Car: 1987 Camaro Iroc Z28
Engine: 350 S/B
Transmission: 700 R4
Axle/Gears: 2.43 Gear Ratio
Re: PICS: 4th Gen Rear Prep and Paint Before Install
The paint job looks awesome. Did you spray it with clear coat? I'm ordering my POR-15 kit now, so I can paint mine as well.
Thread Starter
Joined: Oct 2007
Posts: 1,375
Likes: 6
From: Wyoming
Car: 1995 Formula
Engine: LT1 350
Transmission: Built 4L60e
Axle/Gears: 10 bolt, Eaton posi, 3.73's
Re: PICS: 4th Gen Rear Prep and Paint Before Install
No clear coat...just Rustoleum "Hammered Look" for the axle tubes and Rustoleum engine enamel for the housing.
If it lasts a while, great...if not...oh well.
If it lasts a while, great...if not...oh well.
Member
Joined: Mar 2009
Posts: 260
Likes: 0
From: Texas
Car: 1987 Camaro Iroc Z28
Engine: 350 S/B
Transmission: 700 R4
Axle/Gears: 2.43 Gear Ratio
Re: PICS: 4th Gen Rear Prep and Paint Before Install
I got the black POR-15 kit, but plan to paint the housing a different color. What color do you guys think would be best? I was thinkin either orange or red.
Thread
Thread Starter
Forum
Replies
Last Post
1992rs/ss
NW Indiana and South Chicago Suburb
14
Jan 31, 2025 05:10 PM
1992rs/ss
Engine/Drivetrain/Suspension Parts for Sale
16
Jan 28, 2016 09:58 PM









