Cannot remove diff cover
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Junior Member
Joined: Mar 2020
Posts: 16
Likes: 0
From: Arizona
Car: 1985 IROC Z L69
Engine: LQ4
Transmission: T56
Axle/Gears: 3:73
Cannot remove diff cover
I’ve tried everything I know. The last person used a ton of blue rtv on an aftermarket cover. I’ve tried tapping razor blades around the perimeter and scraping all excess off. I have the bearing cap stabilizer bolts really tight to help push out and the entire back of the car is jacked up slightly on the lip of the cover and it won’t budge. Heat gun did nothing. This damn cover is holding up the brake swap.
Any suggestions?
Thanks
Any suggestions?
Thanks
Joined: Oct 2001
Posts: 12,221
Likes: 1,141
From: Il
Car: 1989-92 FORMULA350 305 92 Hawkclone
Engine: 4++,350 & 305 CIs
Transmission: 700R4 4800 vig 18th700R4 t56 ZF6 T5
Axle/Gears: 3.70 9"ford alum chunk,dana44,9bolt
Re: Cannot remove diff cover
Deadblow hard plastic hammer.
chisel and reg hammer
Sure all the bolts are out?
chisel and reg hammer
Sure all the bolts are out?
Supreme Member




Joined: Feb 2021
Posts: 1,209
Likes: 449
From: WA
Car: 1989 IROC-Z
Engine: L98 350 TPI
Transmission: 700R4
Axle/Gears: BW 9 Bolt / 2.77 Posi
Re: Cannot remove diff cover
Support the axle with jackstands and whack it with a soft face deadblow while prying.
Joined: Feb 2017
Posts: 4,174
Likes: 569
From: Meriden, CT 06451
Car: 84 TA orig. 305 LG4 "H" E4ME
Engine: 334 SBC - stroked 305 M4ME Q-Jet
Transmission: upgraded 700R4 3200 stall
Axle/Gears: 10bolt 4.10 Posi w Lakewood TA Bars
Re: Cannot remove diff cover
Carb cleaner sprayed slowly at the top of the diff cover so that it runs down each side and penetrates into where the razor blades cut the RTV. Give it a little time and the RTV will soften.
Supreme Member




Joined: Jan 2012
Posts: 2,027
Likes: 33
From: Washington State
Car: 1983 BB 1995 Z28 Camaro's
Engine: 454-350
Transmission: TH350-4l60e
Axle/Gears: 373 posi-Stock
Re: Cannot remove diff cover
I would use a putty knife and place it between cover and housing gently tap putty knife in between the two. work around the perimeter
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Junior Member
Joined: Feb 2022
Posts: 26
Likes: 7
From: Germany
Car: 86 Camaro IROC
Engine: 305 TPI
Transmission: stock autom.
Axle/Gears: stock
Re: Cannot remove diff cover
STOP please Stop !!!!!
Dont smash it up more and more
dont know how u name it in englisch but go and buy one of this windshield cutting out ropes / wires
you get the idea . lay it around the seal and cut your way trough it from 2 sides or 3
Dont smash it up more and more
dont know how u name it in englisch but go and buy one of this windshield cutting out ropes / wires
you get the idea . lay it around the seal and cut your way trough it from 2 sides or 3
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