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Old Nov 26, 2024 | 10:35 AM
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cut out trunk for muffler clearance

I couldn't find any photos of this. Running dual exhaust with bullets in the back. Thinking of cutting out the trunk so I can fit some larger case mufflers. Anyone done that?



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Old Nov 26, 2024 | 11:22 AM
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Re: cut out trunk for muffler clearance

Never seen it done. Seems simple enough.
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Old Nov 26, 2024 | 12:24 PM
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Re: cut out trunk for muffler clearance

After looking at that Holley/Speed Eng. set-up, I've thought the same thing. Let us know what you do!
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Old Nov 26, 2024 | 01:16 PM
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Re: cut out trunk for muffler clearance

Not familiar with what Speed Engineering has to offer.
Holley use to sell their Black Heart Series exhaust for our cars.
I bought one just before they got discontinued it. I didn't purchase in time to catch one of the LS swap long tube headers, but luckily the Hawks stainless steel heads match up exactly, at least in by basement, haha.
Will be a while before I have a motor to toss in this thing.
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Old Nov 26, 2024 | 01:23 PM
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Re: cut out trunk for muffler clearance

Originally Posted by dennisbernal91z
Not familiar with what Speed Engineering has to offer.
Holley use to sell their Black Heart Series exhaust for our cars.
I bought one just before they got discontinued it. I didn't purchase in time to catch one of the LS swap long tube headers, but luckily the Hawks stainless steel heads match up exactly, at least in by basement, haha.
Will be a while before I have a motor to toss in this thing.
The mufflers are really small, so I imagine it is just as loud. These types of setups are great on stock cars, but on 500-1000hp cars they are just obnoxious.

Unfortunately, as you know there needs to be a balance between flow and sound to support the power. What I've found through reading is basically the largest case straight through muffler you can find will flow the most and have the most sound reduction.

Right now I'm thinking an 18x10 muffler where the cats normally would be (I have a turbo car, so 3.5" downpipe), split into the dual 3" and then two 14x10 mufflers in the back.

My current setup is a 4x12 race bullet and the two 3x10 bullets in the back, and it is kinda annoying.

-- Joe
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Old Nov 26, 2024 | 02:12 PM
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Re: cut out trunk for muffler clearance

Originally Posted by anesthes
I couldn't find any photos of this. Running dual exhaust with bullets in the back. Thinking of cutting out the trunk so I can fit some larger case mufflers. Anyone done that?



I would think you'd be able to cut the trunk right out and weld a piece of back in flat across from frame rail to frame rail and have all that extra room
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Old Nov 26, 2024 | 03:11 PM
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Re: cut out trunk for muffler clearance

Yeah, you can do whatever you want with that deep trunk section pretty easily.
I modified mine to extensively (thread in my signature) to make room for a 15 gallon fuel cell to be mounted under the car.
Still fabricating.
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Old Nov 27, 2024 | 07:42 AM
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Re: cut out trunk for muffler clearance

I have the speed engineering kit as a base but have replaced the bullet mufflers with small spintechs, and have spliced in a borla resonator in the pipe section where the stock muffler would be. The resonator is only on one side of the duals as I am trying to figure out where to put one on the other. The chambered tubes are also an idea since their overall diameter is closer to your pipe size. Even after all of this, the car is still too loud. The drone is brutal. I am going to give it another shot but may eventually switch to a mufflex 4".
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Old Nov 27, 2024 | 08:07 AM
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Re: cut out trunk for muffler clearance

Don’t do that, get the rite muffler.
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Old Nov 27, 2024 | 08:49 AM
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Re: cut out trunk for muffler clearance

I use to have a 4" Mufflex on my 383 SBC back in the day. It was mated to a set of hooker long tubes 2210s.
Car was not quiet to say the least. But I guess everything is relative.
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Old Nov 27, 2024 | 08:50 AM
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Re: cut out trunk for muffler clearance

I've always wondered why GM made that trunk-well that deep. It's pretty useless. Back in the day we used to put massive sub enclosures in and amps. Other than that it's useless space. Cutting it to the level of the shelf near the spare tire would be the move. Then you could fit a better muffler and keep it away from the fuel tank. The whole fuel tank over the muffler is pretty poor. The whole bullet muffler on the sides of the trunk-well is a great idea but must be loud as hell.

I've thought about this for my car. It's wasted space, cut it out! You could easily get a custom spintech muffler to fit in there.
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Old Nov 27, 2024 | 09:25 AM
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Re: cut out trunk for muffler clearance

Originally Posted by BURD
Don’t do that, get the rite muffler.
If only it were that easy. With a true dual set-up there is barely enough room for the pipes themselves. You can get a normal style muffler on one side of the dual in the stock location but the other side is severely space limited.
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Old Nov 27, 2024 | 10:11 AM
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Re: cut out trunk for muffler clearance

Rock Solid Motorsports has a panel for 4th gens with an install video on YT. That would leave a lot of room for a rear mount War Whistle!!
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Old Nov 27, 2024 | 05:23 PM
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Re: cut out trunk for muffler clearance

You can make the “trunk” any size you want, or not at all without compromising the structure of the car. It is mainly there to protect the fuel tank in a rear end collision.
You can make the “trunk” any size you want, or not at all without compromising the structure of the car. It is mainly there to protect the fuel tank in a rear end collision.
I shortened mine 1.5 inches to make the rear of the car flush for the diffuser. With that being said, have you considered removing the rear seat buckets on a rear seat delete car and free up space for full size mufflers under the car? Just a thought.
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Old Nov 27, 2024 | 05:44 PM
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Re: cut out trunk for muffler clearance

Originally Posted by soloc4
You can make the “trunk” any size you want, or not at all without compromising the structure of the car. It is mainly there to protect the fuel tank in a rear end collision.
You can make the “trunk” any size you want, or not at all without compromising the structure of the car. It is mainly there to protect the fuel tank in a rear end collision.
I shortened mine 1.5 inches to make the rear of the car flush for the diffuser. With that being said, have you considered removing the rear seat buckets on a rear seat delete car and free up space for full size mufflers under the car? Just a thought.
I like that rear seat bucket delete idea. It would be fairly simple to do too
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Old Nov 27, 2024 | 07:54 PM
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Re: cut out trunk for muffler clearance

Originally Posted by Firechicken82
I've always wondered why GM made that trunk-well that deep. It's pretty useless.
Well....that space is pretty valuable when you and your two best buds are driving from MA to Telluride for a ski trip. In that case, that space is priceless!
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Old Nov 27, 2024 | 08:06 PM
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Re: cut out trunk for muffler clearance

Dude, that's a crazy road trip in one of these cars! But yeah you're right, that would be valuable space. I've had a few 3rd gen's and never considered anything like that. Must have been a cool trip!
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Old Nov 27, 2024 | 08:11 PM
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Re: cut out trunk for muffler clearance

Originally Posted by Firechicken82
Dude, that's a crazy road trip in one of these cars! But yeah you're right, that would be valuable space. I've had a few 3rd gen's and never considered anything like that. Must have been a cool trip!
We made memories....that's for sure!

Came over Monarch pass in total blizzard/white out conditions. Looking back, I can't believe we did it.
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Old Nov 27, 2024 | 11:22 PM
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Re: cut out trunk for muffler clearance

Originally Posted by Tom 400 CFI
Well....that space is pretty valuable when you and your two best buds are driving from MA to Telluride for a ski trip. In that case, that space is priceless!
The needs of a production daily driver are not the same as a 36 year old race car lol.

I'm trying to figure out how to fit a decent size case where the cat normally is and I'm thinking the two 14x10 ultra flows in the back. Gonna be a lot of cutting and welding though.
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Old Nov 28, 2024 | 08:27 AM
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Re: cut out trunk for muffler clearance

Originally Posted by Firechicken82
Dude, that's a crazy road trip in one of these cars! But yeah you're right, that would be valuable space. I've had a few 3rd gen's and never considered anything like that. Must have been a cool trip!
same here, my anxiety would get the best of me, eyes glued to the gauges the entire time lol. That valuable space in the trunk would be filled with every tool imaginable due to my fear of breaking down.
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Old Nov 28, 2024 | 08:30 AM
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Re: cut out trunk for muffler clearance

I think if you angled the corners of the trunk well a decent amount, you could probably fit a decent sized oval muffler on each side mimicking the trunks new angle. would save you as much trunk space as possible while still getting a larger muffler in there.
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Old Nov 28, 2024 | 08:55 AM
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Re: cut out trunk for muffler clearance

It's funny, I had an 82 ta high school in the late 90s. It was terrible in the cold rain/snow. I lived in new England and would drive a beater truck in the winter. I had a friend put snows on the rear and weight in that back area of his 84. He would drive up to the ski mountains in that car. It was such a disaster, I always had a tow strap for him.

The weld in panel from rock solid looks like a good idea, it would work great for this application. There would be plenty of room for mufflers under it. You could still have room in the hatch area for sand bags/ballasts for winter driving!
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Old Nov 28, 2024 | 02:08 PM
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Re: cut out trunk for muffler clearance

I’ve owed cars where PO’s had good ideas 🤬
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Old Nov 28, 2024 | 02:17 PM
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Re: cut out trunk for muffler clearance

Originally Posted by BURD
I’ve owed cars where PO’s had good ideas 🤬
Were they 1,000hp cars?
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Old Nov 28, 2024 | 03:06 PM
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Re: cut out trunk for muffler clearance

I don't think reshaping the cargo well would cause any structural harm to the car.
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Old Nov 28, 2024 | 05:36 PM
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Re: cut out trunk for muffler clearance


Originally Posted by anesthes
The needs of a production daily driver are not the same as a 36 year old race car lol.
Oh, I "get it"....and if I were you, with that car/purpose, I'd chop as needed, to meet your goals. I agree w/quicktrip....and the others who've already done it, that it would be structurally and functionally fine, and also get you the space you want underneath. Give'r hell!



Originally Posted by Firechicken82
It's funny, I had an 82 ta high school in the late 90s. It was terrible in the cold rain/snow. I lived in new England and would drive a beater truck in the winter. I had a friend put snows on the rear and weight in that back area of his 84. He would drive up to the ski mountains in that car. It was such a disaster, I always had a tow strap for him.
That's funny! I grew up in New England too and drove my '83 TA all over carnation, year round. Ski areas/skiing, to college -and around/ski outtings at college in Maine, I drove it everywhere/all the time. The trip to Telluride, and at least two other road trips to CO, one to ski the front range and another time to hike/ski Torrey's peak*. That car went everywhere and did everything...towing boats, ski trips, ......for me? it was a car for all occasions! Never had a snow tire on the thing!

Last edited by Tom 400 CFI; Nov 28, 2024 at 05:41 PM.
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Old Nov 28, 2024 | 06:29 PM
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Re: cut out trunk for muffler clearance

Originally Posted by Tom 400 CFI



Oh, I "get it"....and if I were you, with that car/purpose, I'd chop as needed, to meet your goals. I agree w/quicktrip....and the others who've already done it, that it would be structurally and functionally fine, and also get you the space you want underneath. Give'r hell!
I wonder if I could get this muffler setup to fit. .


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Old Nov 28, 2024 | 06:37 PM
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Re: cut out trunk for muffler clearance

Originally Posted by anesthes
The needs of a production daily driver are not the same as a 36 year old race car lol.

I'm trying to figure out how to fit a decent size case where the cat normally is and I'm thinking the two 14x10 ultra flows in the back. Gonna be a lot of cutting and welding though.
With all due respect to the fellow posters.....

I think people are missing the point that this car ain't gonna be any kinds of grocery getter, , or need to carry a trunk full of tools, , or even a few pounds of (now legal where I live) pot.

It's a full on race car that needs a trunk about as much as a Turtle needs a nice set of Brembo disc brakes

Lookin forward to pics of the abbreviated trunk with a couple of sweet mufflers where the trunk formerly resided........
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Old Nov 28, 2024 | 06:39 PM
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Re: cut out trunk for muffler clearance

I was actually thinking a muffler design just like that would be ideal. Either just like that or a split design. If you put a flat panel in where the valley was I wonder if there would be any resonance issues.


even turtles need brembros!

Last edited by Firechicken82; Nov 28, 2024 at 07:51 PM.
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Old Nov 28, 2024 | 09:33 PM
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Re: cut out trunk for muffler clearance

Originally Posted by anesthes
I wonder if I could get this muffler setup to fit. .

It looks cool. Would that support your 1k hp? The piping looks small in the pic....
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Old Nov 28, 2024 | 10:22 PM
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Re: cut out trunk for muffler clearance

Spintech makes stuff that will work. I've used their mufflers on a bunch of cars.

one of these


Or 2 of these.

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Old Nov 28, 2024 | 11:12 PM
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Re: cut out trunk for muffler clearance

If you haven't run the car yet, you might be surprised how much a turbo tames the sound. You might just get it on the road first and see what it is like. Can always change things up later.

Another option is to use a normal muffler (that actually works...) and then bypass the muffler using a fast acting Kuster stepper motor exhaust valve. Drive the valve with the Dominator ECM just like the OEM's do. I think maybe the Dodge Chargers/Challengers with active exhaust option have 3" Kuster valves. Can maybe junkyard a set. The Mustang with active exhaust also uses those valves but not sure what is the size.

That's a project idea I've had in my back pocket for a while, just never got to it. Start at post #48 if you want to look more into for yourself, https://ls1tech.com/forums/forced-in...st-cutout.html
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Old Nov 28, 2024 | 11:35 PM
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Re: cut out trunk for muffler clearance

Originally Posted by QwkTrip
If you haven't run the car yet, you might be surprised how much a turbo tames the sound. You might just get it on the road first and see what it is like. Can always change things up later.

Another option is to use a normal muffler (that actually works...) and then bypass the muffler using a fast acting Kuster stepper motor exhaust valve. Drive the valve with the Dominator ECM just like the OEM's do. I think maybe the Dodge Chargers/Challengers with active exhaust option have 3" Kuster valves. Can maybe junkyard a set. The Mustang with active exhaust also uses those valves but not sure what is the size.

That's a project idea I've had in my back pocket for a while, just never got to it. Start at post #48 if you want to look more into for yourself, https://ls1tech.com/forums/forced-in...st-cutout.html
Been running the car since March. It's fun and fast but the exhaust noise is a bit too much for me. I guess I'm getting old.

Now that it's winter / snowing, I'm trying to redo the exhaust and also I think I'm going to switch back to an air to air intercooler.
The pump and intercooler fans are obnoxious and I can't get the pump to stop leaking.

I have some plans about switching to a 4th gen overflow and moving my air filter down to grab fresh air from the fender, and maybe a heat dam that seals to the hood.

Back to the exhaust, I don't know why this thing is so loud. It's a mild cam 5.3. I'm not even talking in boost, just normal driving sounds like NASCAR. I suspect the speed engineering bullets do nothing.
​​​​​
​​​
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Old Nov 28, 2024 | 11:38 PM
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Re: cut out trunk for muffler clearance

Originally Posted by Firechicken82
Spintech makes stuff that will work. I've used their mufflers on a bunch of cars.

one of these


Or 2 of these.
I like spintech, they sound cool. Unfortunately they don't flow very well.
​​​​​​
I've got really two options here, use a quiet poor flowing set of mufflers and an electronic cutout for the track, or moderate flowing mufflers (like ultra flow) and deal with the noise .

The ctsv mufflers I posted above are good for about 600hp before you see a rise in back pressure.

I watched some interesting videos from Richard holdener, and on the Dyno going to a restricted muffler lost about 4 psi and 100+ hp. Crazy!


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Old Nov 28, 2024 | 11:49 PM
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Re: cut out trunk for muffler clearance

Originally Posted by anesthes
Back to the exhaust, I don't know why this thing is so loud. It's a mild cam 5.3. I'm not even talking in boost, just normal driving sounds like NASCAR. I suspect the speed engineering bullets do nothing.​​​
Speed Engineering is well known in the 4th gen world for being obnoxious. Many people end up removing it after some time.

Last edited by QwkTrip; Nov 29, 2024 at 12:56 AM.
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Old Nov 29, 2024 | 10:28 AM
  #36  
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Re: cut out trunk for muffler clearance

Originally Posted by anesthes
Been running the car since March. It's fun and fast but the exhaust noise is a bit too much for me. I guess I'm getting old.

Now that it's winter / snowing, I'm trying to redo the exhaust and also I think I'm going to switch back to an air to air intercooler.
The pump and intercooler fans are obnoxious and I can't get the pump to stop leaking.

I have some plans about switching to a 4th gen overflow and moving my air filter down to grab fresh air from the fender, and maybe a heat dam that seals to the hood.

Back to the exhaust, I don't know why this thing is so loud. It's a mild cam 5.3. I'm not even talking in boost, just normal driving sounds like NASCAR. I suspect the speed engineering bullets do nothing.
​​​​​
​​​
The Magnaflow resonators that I used in the beginning actually made the car louder. Go figure? I think it was an acoustic thing, like a trombone. It was far more annoying than open headers.
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Old Nov 29, 2024 | 10:41 AM
  #37  
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Re: cut out trunk for muffler clearance

Originally Posted by anesthes
Been running the car since March. It's fun and fast but the exhaust noise is a bit too much for me. I guess I'm getting old.

Now that it's winter / snowing, I'm trying to redo the exhaust and also I think I'm going to switch back to an air to air intercooler.
The pump and intercooler fans are obnoxious and I can't get the pump to stop leaking.

I have some plans about switching to a 4th gen overflow and moving my air filter down to grab fresh air from the fender, and maybe a heat dam that seals to the hood.

Back to the exhaust, I don't know why this thing is so loud. It's a mild cam 5.3. I'm not even talking in boost, just normal driving sounds like NASCAR. I suspect the speed engineering bullets do nothing.
​​​​​
​​​
If you switch over to an A2A intercooler I would also consider adding a progressive water/meth system with dual nozzles to keep the IAT's in check in the warmer summer months
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Old Nov 29, 2024 | 02:50 PM
  #38  
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Re: cut out trunk for muffler clearance

Originally Posted by QwkTrip
Speed Engineering is well known in the 4th gen world for being obnoxious. Many people end up removing it after some time.
Yeah I guess what can you expect from a 10" bullet.

​​​​​​I ordered a vibrant super quiet resonator which I'll add and try the ultra flows in the back (after I cut the trunk pan out). If it's still too loud I'll try some turbo mufflers.

Adding an electric cutout for track use regardless.

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Old Nov 29, 2024 | 02:53 PM
  #39  
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Re: cut out trunk for muffler clearance

Originally Posted by thatsupnow
If you switch over to an A2A intercooler I would also consider adding a progressive water/meth system with dual nozzles to keep the IAT's in check in the warmer summer months
Yeah that's what I was thinking. Maybe setup like a 10psi street tune and a 16 psi track tune with meth.

My only concern with meth injections is I had a solenoid fail 20 years ago and blown up an engine. At the time, the ECU/it wasn't fast enough to pull timing when the meth stopped spraying on a run.
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Old Nov 29, 2024 | 03:18 PM
  #40  
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Re: cut out trunk for muffler clearance

Originally Posted by anesthes
Yeah that's what I was thinking. Maybe setup like a 10psi street tune and a 16 psi track tune with meth.

My only concern with meth injections is I had a solenoid fail 20 years ago and blown up an engine. At the time, the ECU/it wasn't fast enough to pull timing when the meth stopped spraying on a run.
I'm currently running an AEM v3 kit with dual 1000cc nozzles 91 octane 20 psi @ 11 degrees timing. I also have a bunch of fueling safety stuff on my Dominator ECU so if anything is triggered everything bleeds to wastegate.

I accidentally tested my safeties before I put the car away for the year. I was doing something unrelated and noticed my fuel pressure was dropping as load increased but my second pump was kicking in at the same time. I go check the datalogs and sure enough pressure dropped to 32 psi triggering a safety. I have things happen fast like 0.1 seconds kinda fast. Never buying shitty Ractronix pumps ever again. Walbro 350 pumps ftw now
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Old Nov 30, 2024 | 09:40 AM
  #41  
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Re: cut out trunk for muffler clearance

Originally Posted by thatsupnow
I'm currently running an AEM v3 kit with dual 1000cc nozzles 91 octane 20 psi @ 11 degrees timing. I also have a bunch of fueling safety stuff on my Dominator ECU so if anything is triggered everything bleeds to wastegate.
I kinda hate the idea of meth injection just like I hate DEF on newer trucks, but at the same time the fact that you can run 20 psi on 91 octane is kinda amazing to me.

On my MS2 the injection is just on/off at a given RPM/MAP/air temp but MS3 offers control over pump and solenoid:



However, the only safeguard is timing retard based on air temp. My boost control does not offer a boost cut for air temp.

I'm still running batch fire MS2. I considered going to MS3 and running full sequential, but I'm not sure if it's worth the effort.



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Old Nov 30, 2024 | 10:15 AM
  #42  
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Re: cut out trunk for muffler clearance

Originally Posted by anesthes
I kinda hate the idea of meth injection just like I hate DEF on newer trucks, but at the same time the fact that you can run 20 psi on 91 octane is kinda amazing to me.

On my MS2 the injection is just on/off at a given RPM/MAP/air temp but MS3 offers control over pump and solenoid:



However, the only safeguard is timing retard based on air temp. My boost control does not offer a boost cut for air temp.

I'm still running batch fire MS2. I considered going to MS3 and running full sequential, but I'm not sure if it's worth the effort.



I would like to have my ECU control the water/meth system eventually. I've been playing with that part of the software to wrap my head around it. I like the AEM controller where I have the start point at 6 psi and all in by 15 psi and it's a nice and linear
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Old Dec 3, 2024 | 11:32 PM
  #43  
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Re: cut out trunk for muffler clearance

Originally Posted by Firechicken82
I've always wondered why GM made that trunk-well that deep. It's pretty useless. Back in the day we used to put massive sub enclosures in and amps. Other than that it's useless space. Cutting it to the level of the shelf near the spare tire would be the move. Then you could fit a better muffler and keep it away from the fuel tank. The whole fuel tank over the muffler is pretty poor. The whole bullet muffler on the sides of the trunk-well is a great idea but must be loud as hell.

I've thought about this for my car. It's wasted space, cut it out! You could easily get a custom spintech muffler to fit in there.
Back in the time when I daily drove one and it was our family car, that deep storage well was extremely useful. All the groceries went in there, tools and parts went in there on junkyard runs, plus it let us fit all our luggage in there whenever we went on vacation. It was probably the single most practical part of the car when used as a DD.

Besides all that, it had to be that deep so you had somewhere to put the full size wheel and tire when you got a flat.

None of that matters at all in this case though, lol.
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Old Dec 4, 2024 | 09:40 AM
  #44  
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Re: cut out trunk for muffler clearance

Originally Posted by soloc4
....have you considered removing the rear seat buckets on a rear seat delete car and free up space for full size mufflers under the car? Just a thought.
This what my fabricator/shop owner/ good friend suggested twenty years ago when I brought my Camaro in for a y-pipe. He'd been cutting up 3rd gens since they were new (developing prototypes for the Canadian market) and said that this was a move they had made a couple of times.
It didn't appeal to me then as I actually used the the back seats when hauling my grandkids around!
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Old Dec 4, 2024 | 11:06 AM
  #45  
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Re: cut out trunk for muffler clearance

Originally Posted by skinny z
This what my fabricator/shop owner/ good friend suggested twenty years ago when I brought my Camaro in for a y-pipe. He'd been cutting up 3rd gens since they were new (developing prototypes for the Canadian market) and said that this was a move they had made a couple of times.
It didn't appeal to me then as I actually used the the back seats when hauling my grandkids around!

Looks like it can be done mildly enough to keep the back seats.

https://www.thirdgen.org/forums/exha...stom-dual.html
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Old Dec 4, 2024 | 11:57 AM
  #46  
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Re: cut out trunk for muffler clearance

Originally Posted by 86blackiroc
Looks like it can be done mildly enough to keep the back seats.

https://www.thirdgen.org/forums/exha...stom-dual.html
I think those are really small flowmaster 10 series mufflers. There is no way I could fit a 14" case muffler by cutting the seat base out, and given how much bigger my 9" housing is I don't think I could run the pipe up and over like that either.



This is on the four post lift at ride height.

Plus I'm a single 3.5" downpipe turbo, so crossing over to the driver side would likely cause issues with the torque arm.



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