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Custom Air cleaner setup

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Old Aug 6, 2012 | 11:40 PM
  #1  
firehawk1988's Avatar
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From: wv
Car: Firebird Formula(1988 changed to 91
Engine: 355 TPI
Transmission: 700R4
Axle/Gears: 3.73(needs changed)
Custom Air cleaner setup

When i started my Camaro project the air cleaner and engine compartment needed some help. I wanted to have a Stock appearing(sleeper) type set up but i wanted to use a cold air setup. I always loved the twin air cleaner box used on the TPI cars so i thought that would be a good start.

I had a 89 Chevy truck air cleaner laying around but there was a few problems in using it here. 1) The lid was too tall 2) The snorkle was oval and it came out and went to a 45 degree angle.

So what i did was eliminate the lid and made my own. I used a flat sheet of metal and welded a 5/16 lip around it. I used the bottom of paint can for the recessed area for the wing nut.

After i created the lid i still needed to be lower to clear the Stock hood. So i cut out the center of lid and recessed the lip over the carb. This lowered another 5/8". This put the back of the air cleaner very close to the distributor so i cut out and made a recessed area in the rear to clear the spark plug wires.

The factory snout was cut off and i used a 3 1/2" piece of exhaust tube and formed/welded the metal to the air cleaner. This gave me the easiest way to use 3" PVC pipe and couples to connect to the factory TPI air box.

I have a 2" K&N filter in the cleaner now but this setup could use the twin air cleaners in the air box instead. Not sure which way would work better but I might have to test that sometime.

I should have took pics as i was making it but i got too involved in trying to finish it. I used the factory 5.7 liter decal and painted with base/clear coat.
Attached Thumbnails Custom Air cleaner setup-ebay-004.jpg   Custom Air cleaner setup-ebay-007.jpg   Custom Air cleaner setup-ebay-003.jpg  
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Old Aug 7, 2012 | 05:23 AM
  #2  
IROCtheRoad's Avatar
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Joined: Sep 2003
Posts: 738
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From: Hurlburt Field
Car: 84 Z28, '15 Colorado
Engine: L69
Transmission: A4
Axle/Gears: 3.73
Re: Custom Air cleaner setup

That turned out surprisingly well. Nice fab job!
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Old Aug 7, 2012 | 11:34 AM
  #3  
firehawk1988's Avatar
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From: wv
Car: Firebird Formula(1988 changed to 91
Engine: 355 TPI
Transmission: 700R4
Axle/Gears: 3.73(needs changed)
Re: Custom Air cleaner setup

thanks.....i wanted a stock clean look but to some it looks original until i take it all apart and show the welds and the pvc pipe( which its painted semi-gloss black in the pic.

I guess fooling some people is better then having it look badly...lol
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Old Aug 7, 2012 | 12:20 PM
  #4  
ZF6camaroZZ4's Avatar
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Joined: Jan 2012
Posts: 91
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From: Pensacola
Car: 86 Z/28 IROC-Z
Axle/Gears: 9 Bolt 3.27
Re: Custom Air cleaner setup

Looks interesting. Seems like a dual snorkel lid would flow better?

How come your pics are labled ebay??
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Old Aug 7, 2012 | 12:40 PM
  #5  
firehawk1988's Avatar
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From: wv
Car: Firebird Formula(1988 changed to 91
Engine: 355 TPI
Transmission: 700R4
Axle/Gears: 3.73(needs changed)
Re: Custom Air cleaner setup

I wondered about the dual snorkle setup too. But the inlets seemed smaller on some of the ones i'd come across. Not sure which would flow better, 2 smaller or 1 larger inlet. This was the easiest way i figured how i could tie it into the factory air box. To be honest, unless i test different air cleaners I wouldn't know what would work the best. I did want a cold air system so i wouldnt be bringing all that hot engine compartment air during this summer heat.

The pics are labeled "ebay" because i downloaded these pics along with parts i was selling on ebay and they all went to same folder. I just never thought to change the name for each pic.

I will post some new pics with the cleaner off the car to show more and a view with more of the car included.
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Old Aug 7, 2012 | 01:55 PM
  #6  
white1991rs's Avatar
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Joined: Jul 2011
Posts: 465
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From: Michigan
Car: 1991 Camaro RS/1989 Formula
Engine: 5.0 L03 V8
Transmission: 700r4
Axle/Gears: 3.73
Re: Custom Air cleaner setup

Thats kinda like my set up but yours looks a little better

https://www.thirdgen.org/forums/fabr...ircleaner.html
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Old Aug 7, 2012 | 03:58 PM
  #7  
firehawk1988's Avatar
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From: wv
Car: Firebird Formula(1988 changed to 91
Engine: 355 TPI
Transmission: 700R4
Axle/Gears: 3.73(needs changed)
Re: Custom Air cleaner setup

Here are more detailed pics of the air cleaner. This shows the recessed area to clear the distributor and wires, the inside around the carb base where i cut out 5/8" to lower it and the area inside the inlet. I left the welds showing to give that "raw" look to show that it was homemade. I can clean it up alot more and perhaps help airflow but i'll do that later on. Then there is the scratch built lid showing to paint can base and the welds along the lip.
Attached Thumbnails Custom Air cleaner setup-001.jpg   Custom Air cleaner setup-002.jpg   Custom Air cleaner setup-003.jpg  
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Old Aug 7, 2012 | 04:00 PM
  #8  
firehawk1988's Avatar
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From: wv
Car: Firebird Formula(1988 changed to 91
Engine: 355 TPI
Transmission: 700R4
Axle/Gears: 3.73(needs changed)
Re: Custom Air cleaner setup

Heres the last 3 pics....
Attached Thumbnails Custom Air cleaner setup-004.jpg   Custom Air cleaner setup-005.jpg   Custom Air cleaner setup-006.jpg  
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Old Sep 1, 2012 | 07:49 PM
  #9  
Dustytrix's Avatar
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Joined: May 2009
Posts: 410
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From: Petal Ms.
Car: 1990 Iroc
Engine: 6.0
Transmission: 4l65E
Axle/Gears: 373 zexel torsen
Re: Custom Air cleaner setup

That looks good, I love the diy air cleaner.
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Old Sep 2, 2012 | 06:32 AM
  #10  
The Project's Avatar
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Joined: Oct 2006
Posts: 3,041
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From: West of Toronto
Car: 89 IROC
Engine: 305 TPI / ZZ4 cam
Transmission: Stage 2 700R4, LS1 driveshaft
Axle/Gears: Strange 3.42 w/ Auburn
Re: Custom Air cleaner setup

Nice job
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Old Sep 3, 2012 | 02:40 PM
  #11  
85_ZED28's Avatar
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Joined: Jan 2001
Posts: 2,412
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From: St Catharines, ON
Car: '85 Z28
Engine: 350
Transmission: T5
Axle/Gears: 3.23
Re: Custom Air cleaner setup

Cool. Nice work!
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Old Sep 4, 2012 | 01:54 AM
  #12  
novaderrik's Avatar
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Joined: Jul 2007
Posts: 1,293
Likes: 5
From: Howard Lake, MN
Car: 86 Camaro
Engine: 355- hopefully a 5.3 this summer
Transmission: 700r4
Axle/Gears: 3.42
Re: Custom Air cleaner setup

here's my ugly and dirty version of the same concept..
stock Camaro housing with the stock snorkel removed and the hole plugged with a piece of sheetmetal i cut out of the front of the housing for the late 70's car or truck snorkel that i attached to the front with self tapping screws..



it's ugly, but it works well enough to keep the carb almost too cold..
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Old Sep 4, 2012 | 08:32 PM
  #13  
DancesWithDeath's Avatar
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Posts: 53
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From: West monroe
Car: 1991 rs camaro
Engine: 305
Transmission: 700r4
Axle/Gears: 3.73
Re: Custom Air cleaner setup

how much time and money went into this?
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Old Sep 5, 2012 | 12:12 AM
  #14  
83C_CamAroZ28's Avatar
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Posts: 452
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From: Norwalk, CA
Car: 1983 Z-28
Engine: 5.7 L
Transmission: T-5
Re: Custom Air cleaner setup

That looks really nice...
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Old Sep 9, 2012 | 01:26 AM
  #15  
firehawk1988's Avatar
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From: wv
Car: Firebird Formula(1988 changed to 91
Engine: 355 TPI
Transmission: 700R4
Axle/Gears: 3.73(needs changed)
Re: Custom Air cleaner setup

Well i can tell you what i have in it for parts and money.
1) left over 89 chevy truck air cleaner base..truck was parted out.
2) upper lid was cut from a wrecked Dodge hood(free)
3) piece of 3 1/2 exhaust pipe and various metal use(scrap laying
around)
4) 3inch white PVC pipe from Lowes( $6)
5) 2 rubber 3inch couplers from Lowes ($8 each)
6) Summit reusable(K&N) 2inch air filter ($22)
7) TPI Camaro twin air filter box ($75 off ebay)
8) Chevy bowtie decal and 5.7 liter H.O decal ($22 at Carlisle
GM nationals)
9) left over Black paint and clearcoat used for the dech stripes on my
Camaro


As far as time goes, i didnt keep track since i worked on it on and off in the evenings. I would guess around 4 hours straight for the cutting and welding and a maybe around 2 hours for the "body work" and painting. Not too bad considering i wanted a Stock appearance and didnt want to pay close to $200 for a custom setup.
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Old Sep 9, 2012 | 04:21 PM
  #16  
abray1's Avatar
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Joined: May 2005
Posts: 1,057
Likes: 3
From: Malvern, Arkansas
Car: 90 IROC 2-92 Zs blk vert & prpl
Engine: stealth ram brodix track 1 ful port
Transmission: 700r4 4l80e
Axle/Gears: iroc 375 lokr 92 Z 277 pos vert 327
Re: Custom Air cleaner setup

I love it; FUNCTIONAL!
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Old Sep 10, 2012 | 06:47 PM
  #17  
paul_huryk's Avatar
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25 Year Member
 
Joined: Jul 1999
Posts: 2,754
Likes: 8
From: Ahead of you...
Car: 1984 LG4 Camaro
Engine: 350 Roller Motor
Transmission: Level 10 700R4
Axle/Gears: Strange 12 bolt 3.42
Re: Custom Air cleaner setup

I think it looks great personally.

Question is - compared to a dual snorkel L69 DS air cleaner (which pulls pressurized air from above the headlights), does the iroc style snorkel & intake pull more cold air in?
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Old Sep 10, 2012 | 07:58 PM
  #18  
Mac10's Avatar
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Re: Custom Air cleaner setup

in a standard air cleaner there is a plate inside the air cleaner behind the snorkel that seems to keep the air coming smoothly .
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Old Sep 10, 2012 | 10:04 PM
  #19  
firehawk1988's Avatar
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From: wv
Car: Firebird Formula(1988 changed to 91
Engine: 355 TPI
Transmission: 700R4
Axle/Gears: 3.73(needs changed)
Re: Custom Air cleaner setup

The original air cleaner had a heat riser type flap in it that was connected to the exhaust manifold. I'm thinking it was used to help warm up the engine on colder days. That was eliminated when i cut off the oval snorkle section.

I wondered if a type of Tornado insert would work better if it was placed in the outlet of the factory airbox.

It would be nice to test the difference between a dual snorkel setup, my set up and a standard open air cleaner to see which works best. I'm not sure what the CFM's for the factory TPI engines were, but i figured if it worked well on a TPI IROC then it should work for my mild engine. If someone were to have a more powerful engine then this might not be the ticket. Athough I have seen similar airbox setups on the new Camaros and they are pulling alot more power. With the TPI airbox, it seems to me it pulls in alot of air since its coming from the airdam which is drawn in front of the radiator. Does that seem to makes sense?

My engine is a 355 with 9.6 compression with ported 305 heads on 93 octane, an Edlebrock dual plane intake with a 600cfm carb, 1 5/8 headers with a 3" Edlebrock exhaust( 2 1/2 duals out the muffler), a Summit 262/272 advertised duration .420/.442 lift camshaft. Compared to the stats of other crate engines and from estimated Dyno simulations this engine should be in the mild range of about 315 horses give or take a few.

I wanted a mild street setup with good power and good economy for now and i think this works great. If i decide to go bigger on the engine then i might have to consider a way to bring in more air for that setup.

Last edited by firehawk1988; Sep 10, 2012 at 10:08 PM.
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Old Sep 11, 2012 | 09:56 AM
  #20  
Mac10's Avatar
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Re: Custom Air cleaner setup

That sounds like a really good set up . Was wondering why you had to use 93 on a 9.6 compression engine . But the iron heads and not much overlap probably puts your cylinder pressure high . I wonder what a compression test would show . I had a 305 when i was young and had a RV cam in it , it had like 185 psi . I think 150 psi is common for stock engines .
Anyway I was looking for a picture of that plate behind the snokel and couldn't find one so I guess they are uncommon . Your air cleaner looks awesome tho ! I would buy one of those
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Old Sep 11, 2012 | 11:49 AM
  #21  
firehawk1988's Avatar
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From: wv
Car: Firebird Formula(1988 changed to 91
Engine: 355 TPI
Transmission: 700R4
Axle/Gears: 3.73(needs changed)
Re: Custom Air cleaner setup

I run 93 octane for piece of mind actually. I have known others that used the 305head/350block combos and they always seemed to have detonation and poor performane on lower octane gas. To be honest I don't know what pistons they had, deck height, head gasket thickness and if the heads have been shaved. They could have been running a much higher compression ratio and didnt do their math as to what gas to use. My Grand Prix GTP with the supercharged 3800 requires higher octane so i'm used to grabbing the higher octane gas.

If i get ahold of another air cleaner base i could make another one. I'll have to figure out a way to make some pre-fabricated parts to cut down on the time since this was custom and was pieced together.
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