19-27lb injector swap Pics*
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Joined: May 2012
Posts: 63
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From: CT
Car: 91 Z28
Engine: worked crate 350
Transmission: T56
Axle/Gears: Z posi
19-27lb injector swap Pics*
I'm converting the 305 fuel system to handle the crate 350
Plenum and tubes must be removes completely

Got these injectors from southbayfuelinjectors.com for under $250

Ultrasonic cleaning for the TB

Old injectors clean and ready for the next person who needs a set of 19lb

Intake tubes ultrasonically cleaned

And powder coated RED -not sure why it came out orange in the pic

RED!
Plenum and tubes must be removes completely

Got these injectors from southbayfuelinjectors.com for under $250

Ultrasonic cleaning for the TB

Old injectors clean and ready for the next person who needs a set of 19lb

Intake tubes ultrasonically cleaned

And powder coated RED -not sure why it came out orange in the pic

RED!
Last edited by chucks_net; Mar 30, 2013 at 07:26 PM.
Thread Starter
Junior Member
Joined: May 2012
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From: CT
Car: 91 Z28
Engine: worked crate 350
Transmission: T56
Axle/Gears: Z posi
Re: 19-27lb injector swap Pics*
Done -runs so much better... running the stock map + changed the engine size to 350/ 713 cc and injector size to 27lb.
I also cleaned/ powdercoated the intake tubes and plenum


I also cleaned/ powdercoated the intake tubes and plenum


Joined: Dec 2004
Posts: 16,771
Likes: 1,001
From: Mile High Country !!!
Car: 1967 Camaro, 91 z28
Engine: Lb9
Transmission: M20
Axle/Gears: J65 pbr on stock posi 10bolt
Re: 19-27lb injector swap Pics*
Looking good
, glad your making progress on the tuning as well.
, glad your making progress on the tuning as well. Thread Starter
Junior Member
Joined: May 2012
Posts: 63
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From: CT
Car: 91 Z28
Engine: worked crate 350
Transmission: T56
Axle/Gears: Z posi
Joined: Dec 2004
Posts: 16,771
Likes: 1,001
From: Mile High Country !!!
Car: 1967 Camaro, 91 z28
Engine: Lb9
Transmission: M20
Axle/Gears: J65 pbr on stock posi 10bolt
Re: 19-27lb injector swap Pics*
Thanks chuck, feel free to pm me as you go. Sounds like you have made great progress in this last week
Member
Joined: Mar 2011
Posts: 281
Likes: 1
From: Kalamazoo,MI
Car: 1985 IROC-Z
Engine: 350 TPI
Transmission: T5 manual
Re: 19-27lb injector swap Pics*
how much was the intake kit thing you got on there? and do you have to do anything to the car to be able to use it?
Joined: Dec 2004
Posts: 16,771
Likes: 1,001
From: Mile High Country !!!
Car: 1967 Camaro, 91 z28
Engine: Lb9
Transmission: M20
Axle/Gears: J65 pbr on stock posi 10bolt
Re: 19-27lb injector swap Pics*
Tuned port speed density will allow the use of a cone style air filter on the throttle body.
This is k&n rc5000.
This is k&n rc5000.
Trending Topics
Member
Joined: Mar 2011
Posts: 281
Likes: 1
From: Kalamazoo,MI
Car: 1985 IROC-Z
Engine: 350 TPI
Transmission: T5 manual
Re: 19-27lb injector swap Pics*
oh okay, so since i have MAF theres no way i can do what you have? I want an intake kit but not one of those bigger ones cuz i wanna try to clear up the engine bay or am i just gonna have to suck it up and get the bigger ones?
Joined: Dec 2004
Posts: 16,771
Likes: 1,001
From: Mile High Country !!!
Car: 1967 Camaro, 91 z28
Engine: Lb9
Transmission: M20
Axle/Gears: J65 pbr on stock posi 10bolt
Re: 19-27lb injector swap Pics*
You might be able to modify a kit like this or relocate your battery to the rear of the car.
http://www.ebay.com/itm/PONTIAC-FIRE...-/220755728103
http://www.ebay.com/itm/PONTIAC-FIRE...-/220755728103
Joined: Dec 2004
Posts: 16,771
Likes: 1,001
From: Mile High Country !!!
Car: 1967 Camaro, 91 z28
Engine: Lb9
Transmission: M20
Axle/Gears: J65 pbr on stock posi 10bolt
Re: 19-27lb injector swap Pics*
Im not sure that there is, do a google search or start a thread. This doesnt have anything related to the op.
http://www.hawksthirdgenparts.com/pr...Air-Boxes.html
http://www.hawksthirdgenparts.com/pr...Air-Boxes.html
Thread Starter
Junior Member
Joined: May 2012
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From: CT
Car: 91 Z28
Engine: worked crate 350
Transmission: T56
Axle/Gears: Z posi
Re: 19-27lb injector swap Pics*
I'll be studying speed density and MAF systems this week
from moates.net
MAF theory: http://support.moates.net/theory-mass-air-flow/
Speed density theory: http://support.moates.net/theory-speed-density/
from moates.net
MAF theory: http://support.moates.net/theory-mass-air-flow/
Speed density theory: http://support.moates.net/theory-speed-density/
Thread Starter
Junior Member
Joined: May 2012
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From: CT
Car: 91 Z28
Engine: worked crate 350
Transmission: T56
Axle/Gears: Z posi
Re: 19-27lb injector swap Pics*
the K&N cone was not put on by me. I don't like how warm air can get into my intake from the line. Probably because of the big 6" induction hood and the former owner thinking that cool air will be induced somehow????
cant see **** with this hood but it looks cool :/
cant see **** with this hood but it looks cool :/
Supreme Member
Joined: Apr 2010
Posts: 4,337
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From: Aurora, OR
Car: 87 IROC Z28
Engine: 355 cid TPI
Transmission: Custom Built 700R4 w/3,500 stall
Axle/Gears: QP fab 9" 3.70 Truetrac
Re: 19-27lb injector swap Pics*
The factory air filter lid that I see in your pic can be modified to flow alot more air. Enough to support alot of motor. Since your SD, you don't worry about the MAF and use a 4" hose to connect the modified lid to the TB. There is a thread on this forum titled "high flow air lid" that details the process. I did it along with ram air boxes and the difference is very noticable.
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Joined: May 2012
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From: CT
Car: 91 Z28
Engine: worked crate 350
Transmission: T56
Axle/Gears: Z posi
Re: 19-27lb injector swap Pics*
SD/ MAP doesnt deal with air temp changes as readily as MAF. Just having that cone filter makes it difficult to set up my fuel ratio/ BLM as speed drastically effects the air temp.
That intake is in FRONT of the radiator for a reason
That intake is in FRONT of the radiator for a reason
Supreme Member
Joined: Apr 2010
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From: Aurora, OR
Car: 87 IROC Z28
Engine: 355 cid TPI
Transmission: Custom Built 700R4 w/3,500 stall
Axle/Gears: QP fab 9" 3.70 Truetrac
Re: 19-27lb injector swap Pics*
There is an intake air temp fuel correction table in the factory ECM. My ACCEL DFI also has that. Even with my extensively modified engine, I don't have any problem with air temp/speed. My engine loves the extra air supplied by the ram air and high flow lid. If you look at my photo and read my sig, you'll see that mine is SD also. My engine is built about as far as TPI can go.
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Car: 1990 G92 IROC Z Miniram
Engine: 388cu 6.4 Liters
Transmission: G-Force T5
Axle/Gears: 3.73 Gears
Re: 19-27lb injector swap Pics*
Why did you use 27lbs injectors in a stock 350?
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From: Charlestown, IN
Car: 1971 Camaro
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Thread Starter
Junior Member
Joined: May 2012
Posts: 63
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From: CT
Car: 91 Z28
Engine: worked crate 350
Transmission: T56
Axle/Gears: Z posi
Re: 19-27lb injector swap Pics*
The 27lb were the same price as the 24lb. With the 27lb I have more control over the spray and can turn down the pulse width and use 43.5psi on my fuel rail.
9.1:1
Installed camshafts are hydraulic flat tappet with .435 in. intake lift and .460 in exhaust lift with 212 degree open duration intake and 222 degree open duration exhaust lobes at .050 in. ground with a 112.5 lobe centerline. Cylinder heads are Vortec cast iron style with 64cc chambers; 170cc intake runners with 1.94 in. intake valves and 1.50 in. exhaust valves.
9.1:1
Installed camshafts are hydraulic flat tappet with .435 in. intake lift and .460 in exhaust lift with 212 degree open duration intake and 222 degree open duration exhaust lobes at .050 in. ground with a 112.5 lobe centerline. Cylinder heads are Vortec cast iron style with 64cc chambers; 170cc intake runners with 1.94 in. intake valves and 1.50 in. exhaust valves.
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Joined: Apr 2010
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From: Aurora, OR
Car: 87 IROC Z28
Engine: 355 cid TPI
Transmission: Custom Built 700R4 w/3,500 stall
Axle/Gears: QP fab 9" 3.70 Truetrac
Re: 19-27lb injector swap Pics*
It's that hot, oxygen poor, underhood air. The air filter lid mod isn't easy but after having done it, I definitely recommend it. Do a search and you'll find lots of information. One member did a very good job and even offered modified boxes for sale. I just did my own, following his method. It took several hours and the two part cement is pricey but I am very happy that I did it.
I ran my extensively modified 355 TPI through the stock lid with a 2.75" id pipe in place of the MAF, for years. I had removed the baffles from the filter boxes for increased air flow but it was still not nearly enough. I resisted using a filter like yours because I know from years of building carbed engines with open air filters that they don't work very well. Maybe if you built a box around it to isolate it from the hot air and route in cool air from the hood somehow?
I finally went ahead and built the high flow air lid. I found I could increase height through the thinnest area(over the radiator support) by 5/8". That and the 4" outlet make for a huge improvement in airflow. I have watched for any leaning out of the AFR at high speeds on my wide band O2 AFR gauge, both in cold air and hot air. I have not seen any real issue. (this morning it's cool out and the motor ran like a very happy beast on one full throttle trip through the gears to 100mph). If there is a difference it's less than one percent. As you study tuning, you'll learn that engines are quite forgiving of a few tenths rich from the ideal of about 12.5:1. I just run mine at the high 11s to low 12s and this leaves room for error.
I ran my extensively modified 355 TPI through the stock lid with a 2.75" id pipe in place of the MAF, for years. I had removed the baffles from the filter boxes for increased air flow but it was still not nearly enough. I resisted using a filter like yours because I know from years of building carbed engines with open air filters that they don't work very well. Maybe if you built a box around it to isolate it from the hot air and route in cool air from the hood somehow?
I finally went ahead and built the high flow air lid. I found I could increase height through the thinnest area(over the radiator support) by 5/8". That and the 4" outlet make for a huge improvement in airflow. I have watched for any leaning out of the AFR at high speeds on my wide band O2 AFR gauge, both in cold air and hot air. I have not seen any real issue. (this morning it's cool out and the motor ran like a very happy beast on one full throttle trip through the gears to 100mph). If there is a difference it's less than one percent. As you study tuning, you'll learn that engines are quite forgiving of a few tenths rich from the ideal of about 12.5:1. I just run mine at the high 11s to low 12s and this leaves room for error.
Thread Starter
Junior Member
Joined: May 2012
Posts: 63
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From: CT
Car: 91 Z28
Engine: worked crate 350
Transmission: T56
Axle/Gears: Z posi
Re: 19-27lb injector swap Pics*
It's that hot, oxygen poor, underhood air. The air filter lid mod isn't easy but after having done it, I definitely recommend it. Do a search and you'll find lots of information. One member did a very good job and even offered modified boxes for sale. I just did my own, following his method. It took several hours and the two part cement is pricey but I am very happy that I did it.
I ran my extensively modified 355 TPI through the stock lid with a 2.75" id pipe in place of the MAF, for years. I had removed the baffles from the filter boxes for increased air flow but it was still not nearly enough. I resisted using a filter like yours because I know from years of building carbed engines with open air filters that they don't work very well. Maybe if you built a box around it to isolate it from the hot air and route in cool air from the hood somehow?
I finally went ahead and built the high flow air lid. I found I could increase height through the thinnest area(over the radiator support) by 5/8". That and the 4" outlet make for a huge improvement in airflow. I have watched for any leaning out of the AFR at high speeds on my wide band O2 AFR gauge, both in cold air and hot air. I have not seen any real issue. (this morning it's cool out and the motor ran like a very happy beast on one full throttle trip through the gears to 100mph). If there is a difference it's less than one percent. As you study tuning, you'll learn that engines are quite forgiving of a few tenths rich from the ideal of about 12.5:1. I just run mine at the high 11s to low 12s and this leaves room for error.
I ran my extensively modified 355 TPI through the stock lid with a 2.75" id pipe in place of the MAF, for years. I had removed the baffles from the filter boxes for increased air flow but it was still not nearly enough. I resisted using a filter like yours because I know from years of building carbed engines with open air filters that they don't work very well. Maybe if you built a box around it to isolate it from the hot air and route in cool air from the hood somehow?
I finally went ahead and built the high flow air lid. I found I could increase height through the thinnest area(over the radiator support) by 5/8". That and the 4" outlet make for a huge improvement in airflow. I have watched for any leaning out of the AFR at high speeds on my wide band O2 AFR gauge, both in cold air and hot air. I have not seen any real issue. (this morning it's cool out and the motor ran like a very happy beast on one full throttle trip through the gears to 100mph). If there is a difference it's less than one percent. As you study tuning, you'll learn that engines are quite forgiving of a few tenths rich from the ideal of about 12.5:1. I just run mine at the high 11s to low 12s and this leaves room for error.
Completely agree.
Today its cool and I'm throwing MAP high, TPS high, and O2 Rich. But only while driving above 50mph low RPM. On a 60 degree day she throws no codes. My tune is on a warm day rolling around at 40mph. I'm sure I can tune around these codes but I want my ECU to perform as few calculations as possible.
My first step is to get cool air in. I'm shopping for intakes and researching mods.
I'm curious to see how the stock intake effects the changes to manifold pressure and overall fuel ratio.
Joined: Dec 2004
Posts: 16,771
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From: Mile High Country !!!
Car: 1967 Camaro, 91 z28
Engine: Lb9
Transmission: M20
Axle/Gears: J65 pbr on stock posi 10bolt
Re: 19-27lb injector swap Pics*
The cold air will not affect the map reading but will greatly effect the mat reading.
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From: CT
Car: 91 Z28
Engine: worked crate 350
Transmission: T56
Axle/Gears: Z posi
Re: 19-27lb injector swap Pics*
Just drove it in the warmer afternoon air and all is good!
Just ordered new tires for her
All the GM TPI documentation I have found points to air temp fluctuations being hard to manage.
Just ordered new tires for her

All the GM TPI documentation I have found points to air temp fluctuations being hard to manage.
Thread Starter
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From: CT
Car: 91 Z28
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Axle/Gears: Z posi
Supreme Member
Joined: Apr 2010
Posts: 4,337
Likes: 29
From: Aurora, OR
Car: 87 IROC Z28
Engine: 355 cid TPI
Transmission: Custom Built 700R4 w/3,500 stall
Axle/Gears: QP fab 9" 3.70 Truetrac
Re: 19-27lb injector swap Pics*
I dont see how the stock air intake system would produce any positive pressure, or "ram air" effect without ducts to force air into the filter housings. The openings where the factory fog lights are mounted are well placed for this purpose. It took a few hours to fabricate ducts from aluminum sheet that seal between these openings and the air filter frames. There is a good deal of pressure at these openings which is routed to the air filters through the ram air ducts. 1Bad91Z, who's design I borrowed from, measured .3 bar at 100mph. That's not huge pressure, but certainly better than sucking air from behind the front fascia.
As far as MAT correction is concerned, I see you have your MAT sensor mounted in the rear of the plenum just like mine is. GM did this in order to include the effect of underhood heat on plenum air temp in MAT correction. I have seen later models with the MAT sensor mounted in the air filter lid where it would do a much better job of measuring actual inlet air temp.
As far as underhood heat and its effect on plenum temp. I did two things to help this. First, I installed a 160f thermostat. It works well for me since I can set fan on temp and program around the lower operating temp in my ACCEL DFI ECM. With tunerpro, you should be able to do the same. My fan on temp, dual fans, is 179f. Then, I turned the fake factory hood louvers into functional hood louvers by carefully drilling the plastic pieces with progressively larger drills to match the size of each louver. I cut openings in the hood beneath the louvers in a pattern that actually looks pretty clean. On a hot day with the engine idling and fans on, you can feel the warm air venting from the louvers. I can lay my hands on the plenum, with the engine at operating temp and it is just warm, not hot.
The next thing I should do is move the MAT sensor to the filter lid. So far though, I haven't seen that much of an issue, maybe keeping the plenum cool makes the difference.
As far as MAT correction is concerned, I see you have your MAT sensor mounted in the rear of the plenum just like mine is. GM did this in order to include the effect of underhood heat on plenum air temp in MAT correction. I have seen later models with the MAT sensor mounted in the air filter lid where it would do a much better job of measuring actual inlet air temp.
As far as underhood heat and its effect on plenum temp. I did two things to help this. First, I installed a 160f thermostat. It works well for me since I can set fan on temp and program around the lower operating temp in my ACCEL DFI ECM. With tunerpro, you should be able to do the same. My fan on temp, dual fans, is 179f. Then, I turned the fake factory hood louvers into functional hood louvers by carefully drilling the plastic pieces with progressively larger drills to match the size of each louver. I cut openings in the hood beneath the louvers in a pattern that actually looks pretty clean. On a hot day with the engine idling and fans on, you can feel the warm air venting from the louvers. I can lay my hands on the plenum, with the engine at operating temp and it is just warm, not hot.
The next thing I should do is move the MAT sensor to the filter lid. So far though, I haven't seen that much of an issue, maybe keeping the plenum cool makes the difference.
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Joined: May 2012
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From: CT
Car: 91 Z28
Engine: worked crate 350
Transmission: T56
Axle/Gears: Z posi
Re: 19-27lb injector swap Pics*
ASE doc -good stuff!
I really appreciate all the advice and sharing your experience. That puts me way ahead from an R&D perspective.
I really appreciate all the advice and sharing your experience. That puts me way ahead from an R&D perspective.
Supreme Member
Joined: Apr 2010
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From: Aurora, OR
Car: 87 IROC Z28
Engine: 355 cid TPI
Transmission: Custom Built 700R4 w/3,500 stall
Axle/Gears: QP fab 9" 3.70 Truetrac
Re: 19-27lb injector swap Pics*
I apologize for spreading misinformation. I was concerned because I couldn't remember the exact number from 1Bad91's test, so I looked it up. It was 107Kpa. 100Kpa is atmosphere, or neutral pressure. 107Kpa means 7Kpa positive pressure, which is right at 1psi. Like I said, not alot of pressure but definitely better than nothing.
Just for the sake of being thorough, atmosphere is 14.3 psi. This is stated a few different ways such as 1 BAR, or 100Kilopaskils(Kpa). Anything below 14.3 psi, 100Kpa, 1 BAR is considered vacuum, or negative pressure. Anything above this point is positive pressure.
Just for the sake of being thorough, atmosphere is 14.3 psi. This is stated a few different ways such as 1 BAR, or 100Kilopaskils(Kpa). Anything below 14.3 psi, 100Kpa, 1 BAR is considered vacuum, or negative pressure. Anything above this point is positive pressure.
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From: Ohio
Car: 1987 Trans Am
Engine: 305 TPI
Re: 19-27lb injector swap Pics*
Hey sorry to jump in on this thread but I am looking for a set of injectors for my 87 tpi and was wondering if you were selling those 19lb injectors
thanks
thanks
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From: Ohio
Car: 1987 Trans Am
Engine: 305 TPI
Re: 19-27lb injector swap Pics*
I have only purchased items through ebay so I am not sure how payment would work for these, let me know how I would send you payment or if you work with ebay at all to list them as buyitnow just let me know
also you said you did clean these injectors after taking them out correct?
also you said you did clean these injectors after taking them out correct?
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Car: 91 Z28
Engine: worked crate 350
Transmission: T56
Axle/Gears: Z posi
Re: 19-27lb injector swap Pics*
yes, freshly cleaned
If you have a paypal account them message me and we will arrange payment/ delivery via paypal
If you have a paypal account them message me and we will arrange payment/ delivery via paypal
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