DIFF CARRIER WONT COME OUT OF GM 10 BOLT
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From: PHOENIX/ TOLLESON ARIZONA
Car: 90 IROC 5.7 1LE CLONE 89 GTA 88IROC
Engine: 5.7TPI / 5.7TPI/ 5.7TPI/ 4.3 CMFI
Transmission: 700R4 UPGRADED 700R4STOCK700R4STOCK
Axle/Gears: 3.23 10 BOLT 3.27 9 BOLT 2.77 9BOLT
DIFF CARRIER WONT COME OUT OF GM 10 BOLT
I CANT GET THE DIFF CARRIER OUT OF MY GM 10 BOLT 28 SPLINE 7.625" RING GEAR 13/42 3.23 REAR END. THE %$@$# CHILTON BOOK IS NO HELP ( AS USUAL ) IT JUST SAYS USE A SUITABLE TOOL... THANX BOOK. THINKING ABOUT LIT TAPPING ON THE PINION SHAFT WITH A RUBBER MALLET. ANYONE GOT A BETTER WAY SPECIAL TOOL ETC... ?



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From: Enschede, Netherlands
Car: 82 TA 87 IZ L98 88 IZ LB9 88 IZ L98
Engine: 5.7TBI 5,7TPI 5.0TPI, 5,7TPI
Transmission: T5, 700R4, T5, 700R4
Axle/Gears: 3.08, 3.27, 3.45, 3.27
Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
C clips out, axles out, caps removed? Use a large crow bar to lift it out
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From: PHOENIX/ TOLLESON ARIZONA
Car: 90 IROC 5.7 1LE CLONE 89 GTA 88IROC
Engine: 5.7TPI / 5.7TPI/ 5.7TPI/ 4.3 CMFI
Transmission: 700R4 UPGRADED 700R4STOCK700R4STOCK
Axle/Gears: 3.23 10 BOLT 3.27 9 BOLT 2.77 9BOLT
Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
AXLES ARE OUT / C-CLIPS ARE OUT / PINION SHAFT IS OUT . BEARING CAPS ARE REMOVED. I HAVE A HUGE PRY BAR THATS MY NEXT TRICK. A FEW LITE TAPS ON THE PINION SHAFT WITH RUBBER MALLET MITE GET THINGS MOVING...
Joined: Aug 2006
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From: Central NJ
Car: 86 Trans Am
Engine: 408 stroker sbc
Transmission: TKO600
Axle/Gears: Moser full floater m9, 3:70 trutrac
Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
Get a piece of wood, like a short 2x4, and a 3lb hammer. Put the wood on the ring gear teeth, and give it a good beating. Should come out after that.
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Joined: Sep 2009
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From: PHOENIX/ TOLLESON ARIZONA
Car: 90 IROC 5.7 1LE CLONE 89 GTA 88IROC
Engine: 5.7TPI / 5.7TPI/ 5.7TPI/ 4.3 CMFI
Transmission: 700R4 UPGRADED 700R4STOCK700R4STOCK
Axle/Gears: 3.23 10 BOLT 3.27 9 BOLT 2.77 9BOLT
Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
A GOOD BEATING... IN WHAT DIRECTION TO THE L OR R ?
Joined: Aug 2006
Posts: 12,804
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From: Central NJ
Car: 86 Trans Am
Engine: 408 stroker sbc
Transmission: TKO600
Axle/Gears: Moser full floater m9, 3:70 trutrac
Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
The ring gear only has teeth on one side, so it should be pretty obvious which way you would be hitting it.
the carrier was stuck like this in my 92 as well
the carrier was stuck like this in my 92 as well
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Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
YOUR POSTS ARE IMPOSSIBLE TO READ AND COME ACROSS AS DEEPLY RUDE. FIX THIS.

The carrier is supposed to be a preload fit into the housing. That is, the space in the housing, should be around .015" or so smaller than the carrier with the bearings on it. They usually require a good bit of force to pull out, and if they don't, it's a SURE sign that something is major-league wore out.
I usually use a long prybar (like a tire tool for example) and git it in there behind the carrier; then have my assistant rotate the pinion while I pry, if I still can't get it out. That's only happened once or twice that I can recall over the years.

The carrier is supposed to be a preload fit into the housing. That is, the space in the housing, should be around .015" or so smaller than the carrier with the bearings on it. They usually require a good bit of force to pull out, and if they don't, it's a SURE sign that something is major-league wore out.
I usually use a long prybar (like a tire tool for example) and git it in there behind the carrier; then have my assistant rotate the pinion while I pry, if I still can't get it out. That's only happened once or twice that I can recall over the years.
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From: PHOENIX/ TOLLESON ARIZONA
Car: 90 IROC 5.7 1LE CLONE 89 GTA 88IROC
Engine: 5.7TPI / 5.7TPI/ 5.7TPI/ 4.3 CMFI
Transmission: 700R4 UPGRADED 700R4STOCK700R4STOCK
Axle/Gears: 3.23 10 BOLT 3.27 9 BOLT 2.77 9BOLT
Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
CAPS IS STUK. KEYBOARD IS FUBAR.
CARRIER CAME OUT WHEN I PRIED ON THE INSIDE OF THE RING GEAR WITH A BIG PRY BAR WRAPPED IN A RAG. USED THE CASE AS A FULCRUM. TITE IN THE BEARING BORES BUT IT CAME OUT WITH SOME FORCE. NOW ALL I NEED TO DO IS FIND A SPLITTER THIN ENUFF TO FIT IN BETWEEN THE PINION GEAR AND BIG CONE BEARING AND THE FIT BETWEEN THE CARRIER AND SIDE BEARING CONES TO CHANGE OUT THE BEARINGS.
CARRIER CAME OUT WHEN I PRIED ON THE INSIDE OF THE RING GEAR WITH A BIG PRY BAR WRAPPED IN A RAG. USED THE CASE AS A FULCRUM. TITE IN THE BEARING BORES BUT IT CAME OUT WITH SOME FORCE. NOW ALL I NEED TO DO IS FIND A SPLITTER THIN ENUFF TO FIT IN BETWEEN THE PINION GEAR AND BIG CONE BEARING AND THE FIT BETWEEN THE CARRIER AND SIDE BEARING CONES TO CHANGE OUT THE BEARINGS.
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Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
KEYBOARD IS FUBAR
Then we won't all think you're being rude to us ON PURPOSE any more.

Cut the cage off of the bearing; put the splitter of your choice on the newly exposed flange.
Last edited by sofakingdom; Jan 31, 2013 at 09:51 PM.
Thread Starter
Senior Member
Joined: Sep 2009
Posts: 598
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From: PHOENIX/ TOLLESON ARIZONA
Car: 90 IROC 5.7 1LE CLONE 89 GTA 88IROC
Engine: 5.7TPI / 5.7TPI/ 5.7TPI/ 4.3 CMFI
Transmission: 700R4 UPGRADED 700R4STOCK700R4STOCK
Axle/Gears: 3.23 10 BOLT 3.27 9 BOLT 2.77 9BOLT
Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
IM GLAD I THOUGHT OF THAT..#@$!@#!
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Car: 2004 Suburban
Engine: 6.2 Liter Vortec
Axle/Gears: 4.10 Gear Ratio, 8.6 shaft
Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
I CANT GET THE DIFF CARRIER OUT OF MY GM 10 BOLT 28 SPLINE 7.625" RING GEAR 13/42 3.23 REAR END. THE %$@$# CHILTON BOOK IS NO HELP ( AS USUAL ) IT JUST SAYS USE A SUITABLE TOOL... THANX BOOK. THINKING ABOUT LIT TAPPING ON THE PINION SHAFT WITH A RUBBER MALLET. ANYONE GOT A BETTER WAY SPECIAL TOOL ETC... ?





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From: NJ
Car: 92 Firebird
Engine: 4.8 LR4
Transmission: T56
Axle/Gears: 3.45 9 Bolt
Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
I usually take a medium pry bar and put it behind one of the ring gear bolts and carefully lever on the housing (sometimes with a piece of wood at the fulcrum so it doesn't mar the machine surface) to get the carrier to pop out
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From: Mile High Country !!!
Car: 1967 Camaro, 91 z28
Engine: Lb9
Transmission: M20
Axle/Gears: J65 pbr on stock posi 10bolt
Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
Start the engine and put it in drive. It will come out 😂
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Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
Thats what I was thinking. I have a small pry bar and a oversized one, so I’ll have to go find a medium sized one. Thank you
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From: Somewhere
Car: 2004 Suburban
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Axle/Gears: 4.10 Gear Ratio, 8.6 shaft
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From: Mile High Country !!!
Car: 1967 Camaro, 91 z28
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Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
YEH that’s might be a issue, a case spreader works well to get out stuck carriers.
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From: Somewhere
Car: 2004 Suburban
Engine: 6.2 Liter Vortec
Axle/Gears: 4.10 Gear Ratio, 8.6 shaft
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From: Mile High Country !!!
Car: 1967 Camaro, 91 z28
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Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
I’d use a dial indicator to make sure you don’t over stretch the housing.
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From: Somewhere
Car: 2004 Suburban
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From: NJ
Car: 92 Firebird
Engine: 4.8 LR4
Transmission: T56
Axle/Gears: 3.45 9 Bolt
Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
The long one should work, unless it's just too long to use in your situation. Try the short one first like I suggested, it shouldn't take too TOO much like I just said before it pops out.
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Re: DIFF CARRIER WONT COME OUT OF GM 10 BOLT
Thats what I was thinking. Watching other people do it and all it seemed to either roll out or just take a quick pry. I spent three hours trying to figure out how to get it out and it hardly budged. The big one works, but I have a hard time getting leverage since it's like 3ft.
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