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91 Z28 automatic to T5 swap

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Old Apr 7, 2013 | 09:15 AM
  #1  
ld91's Avatar
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91 Z28 automatic to T5 swap

I have a 91 Z28 with a 305 tpi, auto tranny. I am wanting to install a T5 from a donor car (92 RS 305 tbi). What wiring modifications and/or ECM will I have to make?

Thanks in advance.
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Old Apr 7, 2013 | 10:27 AM
  #2  
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From: Alabaster Al
Car: 1991 Z28
Engine: 5.7 L98
Transmission: Manual
Axle/Gears: 3.23
Re: 91 Z28 automatic to T5 swap

As someone who has a 91z swapped to a t5 from a previous owner, all I can say is please for the love of everything that is holy don't butcher the factory harness
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Old Apr 10, 2013 | 06:04 PM
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From: Delaware
Car: 91' Firebird SOLD
Engine: 350 TPI +bolt-ons
Transmission: 700r4
Axle/Gears: 3:42
Re: 91 Z28 automatic to T5 swap

Originally Posted by ld91
I have a 91 Z28 with a 305 tpi, auto tranny. I am wanting to install a T5 from a donor car (92 RS 305 tbi). What wiring modifications and/or ECM will I have to make?

Thanks in advance.
You will the chip (prom) from a manual car.
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Old Apr 10, 2013 | 11:28 PM
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From: Alabaster Al
Car: 1991 Z28
Engine: 5.7 L98
Transmission: Manual
Axle/Gears: 3.23
Re: 91 Z28 automatic to T5 swap

I also have had this done. My car has a fast brand chip in it but I have no way to tell if its for a auto or manual. Hopefully since your starting with a unmolested car youll have good luck.
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Old Apr 11, 2013 | 04:07 PM
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ld91's Avatar
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Re: 91 Z28 automatic to T5 swap

Originally Posted by ninetyone
You will the chip (prom) from a manual car.
Does it have to be from a tpi or can it be from a tbi or does it matter?
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Old Apr 11, 2013 | 04:46 PM
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From: Delaware
Car: 91' Firebird SOLD
Engine: 350 TPI +bolt-ons
Transmission: 700r4
Axle/Gears: 3:42
Re: 91 Z28 automatic to T5 swap

Originally Posted by ld91
Does it have to be from a tpi or can it be from a tbi or does it matter?
If you have tpi then you need a tpi chip, if you have done a trans swap to a manual and you have a 350, then u will need a custom chip or your car will not run right.
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Old Apr 11, 2013 | 04:48 PM
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Car: 85 Z28 T-Top 36mm sway & wonderbar
Engine: TPI L98 350 W/85 Vette Stage II ECM
Transmission: W/C T-5, alum drive shaft
Axle/Gears: 9 bolt posi, 3:27, PBR's, BB LS1's
Re: 91 Z28 automatic to T5 swap

I did the swap and for safety, wire up your neutral safety switch wires from the auto shifter to the clutch pedal push down to start safety switch. You could bi-pass this by connecting the wires together, but I don't recommend it.

If your cruise control still works, make sure you keep and transfer all of the switches and small parts needed when you make the swap.

Last edited by 85 ZXX; Apr 11, 2013 at 04:53 PM.
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Old Apr 11, 2013 | 04:52 PM
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From: Delaware
Car: 91' Firebird SOLD
Engine: 350 TPI +bolt-ons
Transmission: 700r4
Axle/Gears: 3:42
Re: 91 Z28 automatic to T5 swap

There are major differences between the correct custom 350 manual chip and a stock 350 auto chip.
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Old Apr 16, 2013 | 09:14 PM
  #9  
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From: Fresno Ca
Car: 1992 convertible camaro 1992 z28
Engine: 305 tbi 5.0 tpi
Transmission: 700r4 700r4
Axle/Gears: 2:73 2:73
Re: 91 Z28 automatic to T5 swap

I have a ? what are the major differences? I have a 91 z28 350 tpi with a swapped t5 and on deceleration it smells a bit rich and idle is a bit off
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Old Apr 20, 2013 | 08:36 PM
  #10  
David Wade's Avatar
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From: Craig, Colorado
Engine: 5.7L TPI
Transmission: T-5
Re: 91 Z28 automatic to T5 swap

I just got my TPI running and have a t5 swap I did as well. The donor car was a v6 (13 spline input). I got a custom built clutch from McLeod (in Summit). It seems to run fine but my question is does anyone else have a a v6 WC t5 behind a 5.7l TPI engine? Did it hold up well?
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Old Apr 24, 2013 | 08:36 PM
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Car: 1967 Camaro, 91 z28
Engine: Lb9
Transmission: M20
Axle/Gears: J65 pbr on stock posi 10bolt
Re: 91 Z28 automatic to T5 swap

Originally Posted by ld91
Does it have to be from a tpi or can it be from a tbi or does it matter?

I sent you a personal message ld91
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Old Apr 30, 2013 | 08:11 AM
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From: Las Vegas
Car: '88 Trans Am
Engine: 5.7L TPI
Transmission: Slushbox
Axle/Gears: 3.27
Re: 91 Z28 automatic to T5 swap

You will LOVE the new found power and Control of a manual TPI car...

When done properly you DO NOT have to butcher the harness I hate to see a hack job on these cars it eats away at my soul!!!!!! I have done roughly 40 5 and 6 speed conversions since 1989 and they all came out clean and factory looking

Biggest words of advice I can give is be patient and don't rush!!!!! Take your time....most of all ask MANY QUESTIONS to those that have done these cars.

Last edited by 92droptopws6; Apr 30, 2013 at 08:15 AM.
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